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File: 961031_ln179-95_4.txt********************************************* This document is a captured Iraqi military record. It is provided in its original form to include Iraqi classification markings (i.e. Top Secret, Secret, etc.). These classification markings are NOT U.S. Government markings. ********************************************* No Subject Line Found Filename:ln179-95.wp4 THIRD SECTION AUTOMATIC SENSORY APPARATUS GEE ES ES -12 RESTRICTED INTRODUCTION This technical and mobilizing manual designed for apparatus usage is for studying automatic sensory and warning apparatus gee es ih -12. The manual also includes a general view of apparatus structure, principal of apparatus operation, technical and mobilizing specifications, methods and principals of usage, and also necessary requirements to maintain apparatus and make it ready for operation constantly. Automatic sensory and warning apparatus is composed of circuits and electro-mechanical circuits and electro-light circuits and in order to understand and study apparatus principal of operation it is necessary that an individual knows the essentials about the parts the apparatus is composed of. Within this manual, there are electrical circuits of all units and internal systems in apparatus composition which are used as an essential reference during technical maintenance and repair when necessary. During storing and transporting and operation, all conditions should be followed regarding all operations which is available within this manual. This manual contains some abbreviations: [russian characters]: Automatic air regulator [russian characters]: Automatic heat regulator [russian characters]: Capacity switching unit [russian characters]: Internal control board [russian characters]: Cooling engine [russian characters]: Air intake pump engine [russian characters]: Command system and monitoring and heat adjustment [russian characters]: Sensory tape [russian characters]: Sensory tools set (KNC-6) [russian characters]: Tape-pulling system [russian characters]: Mobile signals unit [russian characters]: Adapter and regulator unit [russian characters]: Adapter unit [russian characters]: Adjustment and monitoring unit [russian characters]: Distribution and filters and keys unit 130 RESTRICTED RESTRICTED 2. PURPOSE OF APPARATUS Automatic sensory and warning apparatus gee es ih - 12 specializes in disclosing poisonous chemical elements' vapors (nerve agents) in the surrounding air. The apparatus is used when surrounding air temperature is between 40-45 degrees celsius and relative humidity %98, when temperature reaches 35 degrees celsius and pressure reaches 100 +or- kilopascal. 3. TECHNICAL AND MOBILIZING SPECIFICATIONS a. The apparatus is fed electrically from three energy sources and in accordance to type of energy designed for apparatus when manufactured. Type of energy source Characters of feeding circuit Measurement limits Regular voltage Current type Oscilla- tion (hertz) Voltage Oscilla- tion 1. 6M-26 (2.087.0331) 2. 6M- 127/220 (2.087.036) 3. 6M-12 (2.087.037) 26 volt 220/127 12 fixed fluctua- ting fixed - 50 - +or-3 +pr- 22/13 +3 -12 - +or-0.5 - a. Reduction of electric power (voltage) within five seconds is estimated around 25 percent of the decided power (voltage decided) would not cause malfunction to apparatus operation. c. The regular capacity required for apparatus if it was working on energy sources 6M-12 and 6M26 (bee bee-26, be bee -12) does not exceed 150 watt. But the capacity required as a result of using electric power source type 127/220 (6M 127/220) does not exceed 200 watts. d. The maximum capacity obtained from electric power sources type 26, 12 does not exceed 200 watts. 131 RESTRICTED RESTRICTED The maximum capacity equipped by energy source type (127/220) does not exceed 250 watts. e. The apparatus can be operated through on of two systems: First: Constant operation system, with information renewal stage about existence of nerve agents within 120 +or- 10 seconds. Second: Cyclical operation system, with information renewal stage about existence of nerve agents vapors. f. Apparatus secures automatic warning by sending light and audio signals when poisonous chemical agents are present (nerve agents) in the air with concentration exceeding apparatus measurement of nerve agents concentration. g. Apparatus is equipped with sensory tools set which secures a constant operation without stop during: First: More than 8 hours during constant system. Second: More than 24 hours during cyclical; system. h. Apparatus sucks necessary air automatically for examination in the amount of 2.5 +or- 0.5 liter per minute. i. Apparatus automatically moves sensory tape by 25 +or- 1 millimeter when changing working and consumed part of tape. j. Apparatus automatically replaces sensory tape parts and sensory solutions sequentially bearing in mind that amount of each sensory solution on tape is equal to 0.035 +or- 0,005 millimeter. l. In heat section of sensory tape the apparatus secures a fixed temperature ranges between 30-4- degrees celsius when surrounding temperature is between 40-50 degrees celsius. m. Apparatus is capable of heating sucked air to examine it between 5-50 degrees celsius relative to temperature of surrounding air. It is allowed to heat air if air temperature did not exceed 20 degrees celsius. n. In this apparatus there are the following light signals: First: Green light going on is an indication of electric connection (voltage) of apparatus. 132 RESTRICTED RESTRICTED Second: Temporary turning off (on a blinking form) of green light with a light signal in apparatus is indication of tape-pulling system in operation. Third: Blue light going on indicates apparatus is prepared for operation. Fourth: Yellow light blinking indicates existence of vapors of nerve agents. Fifth: Yellow light going on indicates malfunction of apparatus and malfunction can be determined by one of the following indications: 1. Red light blinking indicates sensory tape is over or cut. 2. Red light goes on constantly indicates a malfunction in air intake system (even if measurement illumination light was burned). 3. Electric adapter illumination light malfunctions. 4. Temperature in heat section raising to 49 +or- 3 degrees celsius. o. When pressing on tape-pulling system key, apparatus secures the following: First: Blue light going on. Second: Yellow light going on. Red light blinking. Third: Opening and operation of tape-pulling system. Fourth: Green light goes off during operation of tape- pulling system. Fifth: Audio signal going on (danger) when apparatus cover is closed. p. By opening apparatus cover, the following is done: 1. Internal board of apparatus and electric joint light goes on. 2. Audio signal specializing in exposing nerve agents vapors is cut off. q. One person who is well trained operates apparatus. Time of preparing apparatus for operation does not exceed 20 minutes when temperature is more than 10 degrees celsius and 150 minutes when temperature is -40 degrees celsius. r. Possibility of apparatus working constantly for 24 hours is equal to 00.9, maximum capacity of apparatus operation is more than 5000 hours. s. Apparatus should be ready for operation and under these conditions: First: Low temperatures bellow -40 degrees celsius 133 RESTRICTED RESTRICTED Second: Height temperatures up to +45 degrees celsius. Third: High humidity up to 98 percent when temperature is 35 degrees celsius. Fourth: In misty weather and heavy fog. Fifth: Under the influence of alpha and beta and gama rays. t. Apparatus is in a constant and stable condition under these conditions: First: Cyclical change for temperatures from -50 degrees celsius to 65 degrees. Second: Air pressure reduction to 22.661 kilopascal. u. Apparatus is kept ready for operations under these conditions: First: When exposed to shocks with acceleration up to 15 x [illegible] ground acceleration equivalent to 9.8. Second: When curving to 35 degrees of vertical position. v. Apparatus does not contain units with oscillations ranging up to 25 megahertz. w. Apparatus will maintain its readiness for operations when exposed to shocks their oscillation ranges between 10 to 80 hertz and acceleration equal to 3 x [illegible]. x. All apparatus units are made of frames that protects from dust in addition to external surfaces of apparatus being resistance to effects of purifying solutions and material and would not allow the substances in. y. Apparatus is kept in a box that protects it when moved by all types of transportation. z. Weight and dimensions of apparatus are illustrated in table no. 2. 134 RESTRICTED RESTRICTED Apparatus components Symbol Weight (kg) or less Dimensions (mm) or less Notes 1. Apparatus 2.853.002 16 324x185x38 4 2. Mobile signals unit 2.422.001 0.5 120x60x90 3. Electric energy source 26 2.087.03 3 8.2 150 x417 x147 4. Electric energy source 6M 127/220 2.087.036 15.2 150x417x21 4 5. Sensory tools set (KNC-6) (two boxes) - 3 110x200x25 0 for each box 6. Reserve material set 3 [illegible] 1.5 85x250x1 00 7. Electric energy source 6M-12 2.087.037 15 150x417x29 4 4. APPARATUS COMPONENTS: Apparatus is composed of the following parts: according to illustration in table No. 3 Name Symbol Amount No. and form of apparatus A B C D 1. Apparatus 2.853002 1 + + + + 2. Mobile signals unit 2.43 001 1 + + + - 3. Capacity switching unit 6m-26 2.08 033 1 + _ - + 4. Capacity switching unit 6M 127/220 2.097.03 6 1 - + - - 5. Capacity switching unit 12 2.087.03 7 1 - - + - 6. Sensory material set 2 + + + + 135 RESTRICTED RESTRICTED Name Symbol Amount No. and form of apparatus A B C D 6. Sensory tool set 2 + + + + 7. Reserve material set 4.060.00 5 4.060.00 1 4.060.00 2 1 1 1 + - - - + - - - + + - - 8. Connection wire 6.644.13 4 1 + + + + 9. Connection wire 6644138 1 - + + - 10. Connection wire 6.644.01 1 + - - - 11. Connection wire 6.644.13 7 1 - + - - 12. Air entrance pipe 6.412.01 8 1 + - - + 13. Air exit pipe 6.457.05 0 1 + - - + 14. Installing base - 1 - - - + CWP20M3HW7 4170.028 1 + - - - 15. Packing bags 4.170.0 4 170 002 4 170 003 1 1 1 - - - + - - - + - - - + 16. Usage manual 2.840.08 970 1 + + + + 17. Service record 2.840.08 900 1 + + + + 136 RESTRICTED RESTRICTED 5. STRUCTURE AND OPERATION OF APPARATUS a. A general view on principal of apparatus operation and its structure. The principal of operation of apparatus belongs to electrical and tape warning systems group which depend on light intensity measurement or light condensity. When intake air containing poisonous chemical agents (phosphorus components) where these agents accumulate on section of sensory tape, after that this section of tape is moisten with sensory solution number 1 and remains for some short time during which poisonous chemical agents react with sensory, this stage is called incubation stage. When this stage is over, the same section of sensory tape is moisten with sensory solution number 2 and as such a dual reaction takes place leading to change in color of sensory solution number 2, the speed of color change of this solution indicates presence of poisonous chemical agents reacting with sensory solution number 2, when poisonous chemical agents are present change in color takes place slowly. The moisten part of sensory solution number 2 falls under light intensity measurement through (light measurement) though electro-light circuit of measuring light intensity in apparatus is operated automatically. This electro-light circuit automatically equalize any influence of color change on sensory tape resulting in change in light intensity, which practically exempt giving danger light because of air entering accompanied by dust. In general the apparatus is of three parts: 1. Control board 2. Capacity switching unit 3. Mobile signals unit The electric connection between these sections is done by (cables) connecting wires. 137 RESTRICTED RESTRICTED b. Primary elements of operating apparatus. First: Primary parts of operating apparatus are on external control board (diagram number 1) which includes: 1. Operation key (3) designated of operating apparatus. 2. System selection key (4) is used to operate apparatus according to required system (cyclical-constant). 3. Tape-pulling system key (15). This key is designated for operating tape-pulling system automatically when apparatus cover is closed; it is also used to check validity of illumination lights of control board and also audio and light signals. 4. Heating key (5) ([illegible]) is designated to heat up sucked air through apparatus. Second: The main parts used for adjustment and preparation for operation are placed on internal control board (diagram 2) and includes: 1. Key (preparation-operation) ([illegible]) (18) designated for opening programming system in unheated apparatus. 2. Checking key (17) "[illegible]" is designated to operate automatic tape-pulling system and check sensitivity of measurements equipment of apparatus. 3. Adjustment screw "[illegible]" (20) is designated of regulating apparatus sensitivity. 4. Measurement regulation screw "[illegible]" (21) is designated for regulating measurement with electro-light cell operation. 5. Lighting key ([illegible]) (19) is designated for turning on illumination light of internal control board and stopping audio signal when apparatus cover is open. Third: The primary parts used for controlling while changing droppers solutions and preparing apparatus for operation are on apparatus front. Note (diagram 2), it includes 138 RESTRICTED RESTRICTED Supplement 3 Naming and designating components used during maintenance Serial Work Name Name of Maaterial Used During Maintenance Allocating Amount of Material Used 1. Checking General View Gas, rag 0.2 liter 2. Checking technical condition of apparatus Sensory tape, distilled water 5 meters 0.3 liter 3. Washing gas passageway of apparatus Alcohol 0.3 liter 4. Storage and lubrication Gas Rag Oil 0.2 liter 0.2 klg. 0.02 klg. 139 RESTRICTED RESTRICTED 1. Tape restricting lever. Used to liberate sensory tape from tape-pulling system wheels and also from its placement in air intake room. 2. Crowbar (sample) of placing anti [illegible] filter 25, used to place filter in operational position and also to remove filter from its place. 3. [illegible] left and right 9 and 10, used to place [illegible] when in operation. c. General Structure (Diagram 3) [keys] 1) Third area; area of wetting sensory tape, number 2 2) Second area, sensory wetting area, number 1 3) First area, area of pulling air through sensory tape 4) Heater 5) Cooler Diagram 3 (General structure of apparatus) - Heater - Cooler - First area (area of intake air through sensory tape) - Second area (area of wetting sensory tape number 1) - Third area (area of wetting sensory tape number 2) and light measurement 140 RESTRICTED RESTRICTED Apparatus is formed of the following primary systems and components: Air intake system (SPV) Left and right dripping tubes (D1, D2) Tape-pulling system (LPM) and operating dripping tubes Electro-light adapter (FEP) Programming system (PU) Control units and light signals (USS) Automatic heat adjustment system (ART) And includes heat equipment (Rt), heating cells (7), cooling cells (B), mobile signals unit (PVS). Capacity switching unit (BP). System of checking apparatus adequacy for operation (SKR) First, apparatus is operated in accordance with constant position; note diagram 4 Apparatus is assumed to be ready and equipped for operation, apparatus heater and cover are closed, switching key is on, system selection key at "constant" position, and heating key is on. If temperature was less than 10¡C, green and blue lights will be on and air intake system will also be on. Enough amount of air is secured through sensory tape after pressing tape-pulling system bottom, system will begin operation executing the following operations: 1. Sensory tape moving one step. 2. "Danger" signal will stop if it was present in the previous cycle. 3. Dripping tubes are working. 4. Tape-pulling system will stop. After moving sensory tape part number 1 which is located in area number 3 (III), note (diagram 3) where it will be damped with sensory solution (number 2) and undergo light measurement. The second part of sensory tape which is located in area number 2 (II) is damped with sensory solution number 1. Third part of tape in area (number 1), area of air intake. 141 RESTRICTED RESTRICTED Then part number 1 of sensory tape is damped with sensory solution number 2 from right dripping tube, and part number 2 of sensory tape is damped with solution number 1 from left dripping tube, programming system will automatically give orders to switch on tape-pulling system every 120 seconds, and in every following cycle the same previous procedure will take place. Part number 3 of sensory tape and within 120 seconds air was sucked through it and has moved to area number 2 and was damped by sensory solution number 1. The second part of sensory tape moves toward area 3 (III) and is damped by sensory solution number 2. Part number 4 moves toward area 1. After 120 seconds in the third cycle, tape-pulling system will switch on and the previous operations will be repeated. Sensory tape part number 3 moves toward area number 3 (III) and is damped by sensory solution number 2, part number 4 of sensory tape moves toward area number 2 (II) and is damped by sensory solution number 1, and the fifth part of it moves toward area number 1. After operation of dripping tubes is over, measurement system will begin light measurement for part 3 of tape within 30 seconds. Apparatus is giving a danger sign when sensory tape's color changes which means changing solution number 2 color within 30 seconds, larger than amount of apparatus adjustment than a constantly changing color, that is to say more than amount of apparatus measure of constant light intensity measurement. In this case the third part of sensory tape [illegible] at all stages: Intake air within 120 seconds Damp by sensory solution number 1, passes through incubation stage within 120 seconds. Damp by sensory solution number 2 then measure light intensity, it will be clear from this that third part of sensory tape carries the correct information about the existence (non existence) of nerve agents vapors in analyzed air. The first and second parts of sensory tape will not absorb sucked air for analysis. The remaining parts of sensory tape (fourth, fifth and sixth) will also carry correct information about existence (non existence) of nerve agents vapor. Programming system in apparatus works through pressing on tape- pulling system bottom, measuring light intensity in the first two cycles is not done during first and second parts of tape. 142 RESTRICTED RESTRICTED And so the previous operations will be repeated at each work cycle until apparatus is turned off or switched to cyclical system. If concentration of nerve agents vapors entering with sucked air passing through third part of sensory tape and exceeding apparatus adjustment for a particular concentration, after light intensity measurement operation for that part of tape, light and audio signals will operate sounding the danger signal. Sounding danger signal is done every 120 seconds until the concentration of nerve agents vapors is less than apparatus adjustment of a particular concentration. If concentration of poisonous chemical agents sucked with air inside apparatus was equal to amount of adjustment of apparatus, the audio and light signal in this case may not turn on for some cycles. If preliminary concentration of nerve agents vapors very high, the apparatus will sound danger signals and will continue for some time until they are over. This means that signals will continue sounding until all nerve agent vapors have left pipes system in apparatus. This phenomenon is called "late inter-activity" of apparatus; this interaction is noticed for longer periods with increase in concentration of nerve agents vapors. When urgent work is required and before apparatus is warmed up (and blue light is still not on), switch key (operation- preparation) on preparation position; blue light will then turn on and programming system signal and air intake system which will be on in conditions when apparatus is not warm. Second, operating apparatus according to cyclical system Position of buttons in accordance with this system is similar to position of constant system except of system selection bottom where position is on cyclical. Operation of system according to this system is illustrated on diagram 5. It is different from operation of apparatus on a constant system only in the length of cycle where it will be done every 16 minutes instead of 120 seconds which was the case in the old system. After rolling sensory tape as a result of pressing on tape-pulling system bottom, the first part of tape is located in area number 3 (III) and second part of it is located in area number 2 (II), the third part is located in area number 1, notice diagram 3, in the beginning of cycle air intake system will operate where 143 RESTRICTED RESTRICTED Air is withdrawn during the third part of sensory tape after 120 seconds air intake system will stop and tape-pulling system will work and both execute second part of tape to area 3 and is damped with sensor solution number 12. Fourth part moves toward area 1. Measuring light intensity is on part. [Key]: 1 - Operation; 2 - Fifth part; 3 - Fourth part; 4 - Third part; 5 - Air intake system operation; 6 - Damping sensory tape by left dripping tube; 7 - Second part; 8 - Third part; 9 - Fourth part; 10 - Third part; 11 - Second part; 12 - First part; 13 - Damping tape by right dripping tube; 14 - Light measurement; 15 - First part; 16 - Second part; 17 - Third part; 18 - Sensory tape movement. (Diagram 4, program of operation of apparatus in a constant system) 144 RESTRICTED RESTRICTED Second of tape is not done except after 240 seconds from beginning of cycle, tape-pulling system will operate again and previous operations will be executed. During tape-pulling operation the fifth part of it is turned to area number 1, fourth part moves toward area number 2 and is damped by sensory number 1, third part moves toward area number 3 and is damped by sensory solution number 2, then light intensity is measured at that part of the tape and within 30 seconds, and compare change of color to solution number 2 with adjustment of apparatus to a particular concentration, and within 270 seconds alarm signal is given (danger) if pollution of sensory tape damped by sensors 1 and 2 is more than adjusted concentration of apparatus. After that apparatus will keep sensory tape position until after end of cycle (until 960 seconds), after that a new cycle will begin which means that the previous operations will be repeated, and such apparatus will continue on this condition until changing type of system operation or turning off apparatus. Accurate information about existence (non existence) of nerve agents vapors in the air can be obtained from working components of sensory tape only (3, 5, 7) and which go through the necessary stages of apparatus operation, as for the remaining components they carry incorrect information. This table shows time factors for each of the systems. FACTORS REGULAR AMOUNT FREQUENCY VARIATION NOTES 1 Cycle time a. Constant system 120 seconds ±10 seconds b. Cyclical system 16 seconds ±1 minute 2 Time of measuring light intensity 30 seconds ±3 seconds 145 RESTRICTED RESTRICTED 6. STRUCTURE AND OPERATION OF APPARATUS COMPONENTS Control unit is one of the essential components of apparatus and in it most operations are carried out, they are: a. Intake analyzed air through sensory tape. b. Damping sensory tape with sensory solutions 1, 2. c. Light intensity measurement of damped sensory tape. d. Securing appropriate conditions for necessary interaction inside apparatus. e. Temporary operation of capacity switching unit. f. Temporary operation of light signals located on mobile signals unit. And to secure normal operation for apparatus, the necessary capacity should be secured in accordance with table number 5. NOTE: Opening and closing heating and cooling element of control unit and from different sources is done in capacity switching unit. Control unit is composed of the following primary systems: 1. Air intake system (SPV). 2. Tape-pulling system (LPM) and operating dripping tubes. 3. Elector-light adapter (FET). Automatic heat adjustment system (ART). Programming system. Control board and signals. Measurement equipment (UI) System of checking apparatus operational condition (CKR). Table number 5 Details of electrical unit Current used (ampere) System used for electrical power Capacity switchin g unit Voltage Oscillation (Frequency) Bottom Top BP-26 ±26, +3, -4 - - 0.03 0.42 Control board, light signals, mobile signals unit - - 146 RESTRICTED RESTRICTED 1 2 3 4 5 6 7 BP-26 ±24 +3 -4 - - 2.4 4.5 Apparatus heater circuit ±24 +3 -4 - - 1.5 2.7 Circuit of feeding heating poll +30 ±60 - - 0.03 0.45 Control board, mobile light signals, audio signals BP- 127/820 +26 ±6 - - 2.4 0.1 Heater circuit +26 ±6 - - 2.7 1.5 Circuit of feeding heating poll +26 +9 -7 - - 0.03 0.48 Control board, light signals, mobile light signals BP-12 +12 +3 -4 - - 3.0 0.17 Feeding heater circuit +12 +3 -4 - - 5.3 Circuit of feeding heating poll 7.5 ±2 - - 0.2 Circuit of feeding audio signals BP-26 0.1 ±(13) 0.1 0.025 0.07 0.18 Electrical system 0.1 ±(+13) 0.1 0.025 0.07 0.18 Electrical system BP- 127/280 5.6 ±0.2 0.05 0.01 0.2 0.4 Electrical system BP-12 4.5 ±0.4 - - 1.3 2 Light of electro- light system 28 ±2.5 - - 0.2 0.45 Apparatus front 147 RESTRICTED RESTRICTED [keys] 1) Operation 2) [illegible] air intake system 3) Damping sensory tape with left dripping tube 4) Damping tape with right dripping tube 5) Sensory tape movement 6) [illegible] light 7) Time Diagram 5 (program of apparatus operation based on cyclical system) 148 RESTRICTED RESTRICTED AIR Intake SYSTEM (NOTICE DIAGRAM 6) Air intake system is used to secure necessary air through sensory tape and determine the needed amount automatically within the necessary limits. This system is composed of the following: Internal pipe network which includes entrance hole, air heater, intake and absorbing room, [illegible] container, circular pump room, air exit hole. Air amount regulator which includes: air measurement, light of air measurement, light resistance, [illegible] system to regulate air amount, an engine to operate circular pump. Pipes for air entrance and exit and is connected to apparatus through proper holes. The principal of operation of the system is as follows: When there is an order and a signal from programming system (PU) and apparatus is warm (HEATED), the electric transistor switch (T2, T3) will give the necessary energy to pump's engine 12 (DRV) which will turn on circular pump 11. When pump is on a disturbance will result inside pipe's system and as a result the external air and through barrier 1 and heater 2 will enter intake room 3 which is composed of an upper fixed part and a lower mobile part and between them passes sensory tape 4. During pulling lower part from air intake room the tape will press to upper part of room which leads to intake the possible minimum amount of air through apparatus and when changing the operational part of sensory tape the lower part of the room which is automatically connected to tape-pulling system, it is separated from the upper part of the room and allows tape to move to change another part. Air going through sensory tape passes in a filtration stage when passing through [illegible] containers 5 then to air measurement 8 which contains measurement cork 7 and air measurement frame which is made of a transparent metal located opposite to lighting light 6 light resistance 9 and 10 and which is connected to electrical system 13. And on the opposite entrance of electrical circuit of operation magnifier, capacity switchboard is connected which is made of resisters (R4, R5, R6); the capacity magnifier composed of transistors T1, T3 is considered ([illegible]) for electrical circuit (B[illegible]). Shortage in completion of circuit which leads to a surplus or a shortage in air amount leads to closure of external regulator transistor and then to reduce or increase speed of pump engine; regulating air amount 149 RESTRICTED RESTRICTED is done through assistance from changing resistance. Condenser C4, checking and adjustment units, and condensers C1, C2 are used to prevent oscillation in automatic air adjustment system. If air intake system was not working properly, at exit of operation magnifier there will be a strong sign indicating lack of balance in circuit as a result of one of the following reasons: 1. Pressure is high in pipes network of air intake system (measurement cork 7 at top) 2. Amount of air sucked is very little (measurement cork at bottom). 3. Light of air amount measurement system is broken down. In all these circumstances a signal will be given on the breakdown of air intake system through a red light going on located on external control board. 150 RESTRICTED RESTRICTED Diagram 6 (Air intake system) 1 - Barrier (entrance hole); 2 - Heater; 3 - Air intake room; 4 - Sensory tape; 5 - Filter; 6 - Air measurement light; 7 - Cork; 8 - Air measurement; 9 and 10 - Light resistances; 11 - Pump; 12 - Pump's engine; 13 - Air electronic regulator system. 151 RESTRICTED RESTRICTED Tape-pulling system and operating dripping tubes. (Note diagram 7) This system is specified to perform the following operations: a. Moving sensory tape to change parts of the tape in operation. b. Give the mechanical movement to air intake room (the moving part in it) during changes in parts od tape in operation. c. Give mechanical movement to dripping tubes press simultaneously. d. Transforming electric current in accordance with required program. Most important parts of tape-pulling system are: a. Cycles regulator. b. Electric connector of cycles regulator of the type for engines c. Electro-mechanical adapter (B1, B2). d. Tape sending dial and receiving dial. e. Dripping tubes operator composed of two lifts and a lever. f. [illegible] unit which direct the moving part of intake room. g. Direction wheel 7 h. A lever with a pressing wheel. OPERATION PRINCIPAL OF TAPE-PULLING SYSTEM After connecting electrical circuit of electrical engine 18 through electrical programming system or when pressing bottom KONTR (check), the circulation regulator 17 axle 27 will move circularly. During that the axles handle 26 will clutch with flat handle 20 of minimized bottom 19 which will lead to condensation of feeding network of engine 18. During the following circulation of axle 27, axle 27 handle 28 will move toward lever 29 and push it to the bottom and at the same time opening air intake room 5. As for lever 21 it presses on flat vibrant of minimized bottom 25 leading to general contact of oscillation circuit within electrical circuit of apparatus. 152 RESTRICTED RESTRICTED After opening air intake room, the axle 15 and 16 and speed regulator 17 will begin moving (these axles are connected with distributing axle of circular movement 27 by a special bar); tape stressing wheel 11 which is located on axle 16 and vibrant wheel 10 will move sensory tape 4 one operational step pulling tape from sending dial 2; as for the axle 15, through friction equipment 14 will move tape and roll over receiving dial 13, and until rolling sensory tape is over the axle handle 27 of lever 29 and moving part of air intake room under influence from vibrant 30 the tape will press toward that part of room. In the following operations of axle circulation 27 and lift 24, sensory containers will slide lever 22 upward, and after vibrant influence it goes back to normal condition. After that axle 27 handle 26 presses the tape by vibrant 20 of minimized bottom 19 which lead to cutting off current to electrical engine 18 and completing operational cycle of tape-pulling system. The new cycle of the system may begin after the system automatically receives a signal from control system or through bottom (check) KONTR. On diagram number 8 illustrated tape-pulling system operation program. Initially, system engine will operate then air intake room opens up and tape is pulled, after that dripping tubes presses will go up and then down and drips sensory solution on tape. As for dividing time, it is illustrated on diagram 8. 153 RESTRICTED RESTRICTED (Diagram number 7) General structure of tape-pulling system 1 - Friction equipment; 2 - Sending dial; 3 - Wheel; 4 - Sensory tape; 5 - Air intake room; 6 - Direction axle; 7 - Vibrant; 8 - Wheel; 9 - Fixing lever; 10 - Wheel; 11 - Tape placing wheel; 12 - Wheel; 13 - Reception dial; 14 - Friction equipment; 15 - Axle; 16 - Axle; 17 - Circulation regulator; 18 - Engine; 19 - Minimized bottom; 20 - Vibrant; 21 - Handle; 22 - Handle; 23 - Handle; 24 - Lift; 25 - Key; 26 - Handle; 27 - Axle; 28 - Handle; 29 - Lever; 30 - Vibrant. 154 RESTRICTED RESTRICTED In order to change used sensory tape, it is necessary with help from placement [illegible] to move downward placement board which leads to opening air intake room. Sending dial and placement [illegible] are used to stress tape in tape-pulling system unit except engine and dripping tubes operator are placed on the rear side of apparatus noting that holders of dripping tubes presses appear on the front of apparatus in spite of being parts of dripping tubes operator. [Key]: 1) [illegible] 2) Tape-pulling system operating 3) Opening air intake room 4) Sensory tape movement 5) Lifting and lowering dripping tubes presses 6) [illegible] 7) Time (Diagram number 8) Tape-pulling system program of operation 155 RESTRICTED RESTRICTED Dripping tubes (note diagram 9) Dripping tubes are designed to dampen the operating part of sensory tape with sensory solutions where amount is calculated accurately; each drip dripping for dripping tubes is estimated to 0.035 ± 0.005 millimeter. Each dripping tube is composed of the following primary parts: Container 2, plastic cover 6, nut 15, fixed press with two valves 4 with bead 17, moving base of lower dripping tube 1 with lever 11, direction cylinder 5. OPERATION PRINCIPAL OF DRIPPING TUBE IS SUMMARIZED AS FOLLOWS: At the lower position of moving base of lower dripping tube 1 is passageway entrance of intake drip in container 3 where operating surface of moving base of lower dripping tube 1; as for passageway entrance of directing drip to bead 16, it is open and is connected with external surface. When moving base of lower dripping tube is lifted up which is done during tape pulling with help from axle 11, air intake takes place in the vacuum above presser and through directing drip to bead until the moment of reserving the last surface for lower base. The following lifting of lower dripping tube base leads to formation of rarefication in pressure in vacuum above presser formation which secures sensory solution injection into vacuum above presser when opening drip pulling passageway from container. The injected amount of sensory solution into vacuum above presser is considered part of the total amount needed. Amount not enough is to be taken from the following lift of moving base of lower dripping tube, the path of dripping tube lower base is determined from one side (when descending) at axle 11 in the lower section of [illegible] 10 and lower adjustment base support of dripping tube 1 in regulator screw 8 from another side when going up. When lower base of dripper is moved downward, the valve 13 closes exit hole of passageway of drip intake from container 3, and the formed amount will appear (accumulated) in vacuum above presser. The following descent of lower base dripper leads to keeping air locked in vacuum above presser; when opening passageway hole of directing drip to bead, the amount formed from solution is lifted by pressed air to bead 17 then to sensory tape. 156 RESTRICTED RESTRICTED [Key]: 1 - Drip regulator screw; 2 - [illegible]; 3 - Cup; 4 - Fixation screw; 5 - Axle; 6 - Plug; 7 - Internal bottom to regulate drip size; 8- Valve; 9 - Nut; 10 - Passageway of directing drip to bead; 11 - Bead; 12 - Plastic cover; 13 - Direction cylinder; 14 - Presser; 15 - Passageway of intake drip from container; 16 - Container; 17 - Lower dripper base. (Diagram number 9) Dripper Amount is organized according to lower dripper base path through turning screw fixed on [illegible] 9 by screw driver. 157 RESTRICTED RESTRICTED ELECTRO-LIGHT CELL: The cell is used to convert visual condensate (light) of the operating part of sensory tape to electrical signals and send these signals to measurement equipment [illegible] through passage of light beam 1 through visual system 2 composed of: Condenser, lens and mirror. Falls on the operating part of tape 3 (the visual system is considered a preliminary adapter) then it is reflected of it and falls on light resistance 4, it is reduced during measurement of visual condensate of operating part of tape which leads to changes in resistance of light resistance meaning changes in power to measurement equipment. Element of electro-light cell? (except illumination light) are placed on apparatus front. Illumination light is placed on apparatus frame in a way light will fall on system without and problem. HEAT ADJUSTMENT SYSTEM (ART) (Note diagram 11) This system specializes in fixing the temperature within necessary parameters in thermostat section (area of inter-activity) and warming sensory solutions. This system is composed of the following: Thermostat section which is located in the lower part of apparatus front, heating elements, cooling elements, heat adjustment system unit (Rt). As for electrical diagram of automatic adjustment and checking heat system in thermostat section, it is composed of capacity exchange, adjustment measurement of four channels, a set of external equipment (pole capacity magnifier and electrical switches) pole cooling fan. The electrical diagram of heat adjustment system is placed on apparatus front. 158 RESTRICTED RESTRICTED [Key]: 1) [illegible] measurement equipment 2) Diagram number 10 3) Electro-light cell (Diagram number 10) electro-light cell 1 - Light; 2 - Lenses; 3 - Sensory tape. 159 RESTRICTED RESTRICTED The operation principal of system is as follows: System apparatus (Rt) is placed in area of interactivity and is connected to adjustment measurement of four channels (PP-12; PP-9) Secondary entrances of adjustment measurement are connected to power exchange (R38-R34). Noting that the difference of power level accredited for measurement is similar to difference of power level taken in adjustment apparatus system when temperature is 30 ± 2¡C, and measurement (PP11) when temperature is 32 ± 2.5¡C, and measurement (PP10) when temperature is 37.5 ± 2.5¡, and measurement (PP9) when temperature is 49 ± 3¡C. Of temperature in thermostat section of apparatus is less than 30¡C, then measurement (PP11) through capacity magnifier (T16) and electrical switch (T6, T7) of capacity switching unit will open heaters (7) which leads to raising the temperature in thermostat section. When temperature inside thermostat section reaches 30 ± 2¡C, measurement will operate (PP-12) (average signal coming out of automatic heat adjustment system apparatus exceeds accredited signal average). And signal (heater) will be given which enters through (PP 7-3) to programming system and through electrical switch (T17, T18) to blue light placed on control board and light signals and programming system. With this signal programming system structure will move from air intake system. Apparatus maybe warmed without depending on position of adjustment measurement (PP12) by placing key (preparation-operation) on preparation position (given on one of the entrances of miniature structure PP 7-3 zero constant power). When temperature reaches 32.5 ± 2.5¡C inside thermostat, measurement (PP11) will open heating element (7). When temperature inside thermostat reaches 37.5 ± 2.5¡C, measurement (PP10) operates through capacity magnifier and electrical switch (T1), distribution unit, filters, and also switches (T3, T5) of capacity switching unit (5.125.012). Cooling element opens heat pole and fan-cooler, container of cooling heat pole as a result temperature inside thermostat section will decline if temperature inside thermostat section reached 49 ± 30¡C (and heating pole broke-down, for example) 160 RESTRICTED RESTRICTED Adjustment measurement (PP9) operates giving an alarm signal about a break-down in heat adjustment system to check system of adequacy of apparatus for operation. NOTE: When temperature inside thermostat section decreases because of influence from heating pole to less than 37.5 ± 2.5¡C, cooling elements (7) will close. And when temperatures drop to 32.5 ± 2.5¡C (because of the influence of negative temperature of air, heating elements will open (7). 161 RESTRICTED RESTRICTED [Key]: 1) Fan 2) To system of checking apparatus adequacy for operation 3) [illegible] 4) Preparation 5) Checking (Diagram 11) General structure of heat adjustment system 162 RESTRICTED RESTRICTED PROGRAMMING SYSTEM: The general structure of system is illustrated in diagram (12-A) and is placed on apparatus front; it is used to send direction necessary messages to air intake system, tape-pulling system and measurement equipment; it is composed of: Central generator which generates oscillating signals every 1.5 second, oscillation divider ruler, operation circuit of tape- pulling system engine, oscillation analysis of oscillation divider ruler. Central generator is installed on integrated magnifiers PP3, PP4, PP3 operates in integration field and the other operates in power adjustment measurement area. In order to increase entrance resistance of integration circuit on operations magnifiers entrances (PP3), there are repetition sources (repeating) and frequency (of miniature circuit PP1). Assume that initially (notice diagram 12-B) in adjustment valve exit, there is a negative power [illegible], power in integration valve exit U will increase by strait line law until reaching average operation of adjustment measurement (at the time t1) at this instance by opening adjustment measurement, and power on exit changes signal, and power in integration measurement exit will decrease until reaching a new average for measurement operation (at the time t2), after measurement changes the cycle is repeated. Electrical key is used (T1, T3) to corresponds with generator oscillation with signal (omission). Resistance R20 is used to balance condensed heat C18. Resistance R26 and condenser C18 give equal times to integration measurement. Resistance R22 is used to adjust generator role. Signals from adjustment measurement (PP4) and during electrical composition (F) (T6 PP5-1) enter to oscillation dividing ruler. Oscillation divider ruler is composed of triple divisions connected sequentially to 8 (PP6-2, PP7-1, PP 6-1) and [illegible] to (PP 7-2, PP 8-11, PP 8-2) and [illegible] to (2) or to 16 (PP12-2, PP12-1, PP9-2, PP9-1). UD9 has divider elements 2 during constant system, and 16 during cyclical system. Oscillation divider ruler is connected to oscillation illustrator circuit (PP-3, PP16, PP-15, PP-14) which gives the following signals: During miniature circuits (PP11-3; PP16-1; PP14-2) omission signal ([illegible] 30), during this time measurement equipment will measure light intensity and within 30 seconds through miniature circuit (PP 14-1), a signal of opening air intake system through miniature circuit (PP14-2, PP15-2) will be given and signals for operating tape-pulling system engine will be sent; these signals will enter 163 RESTRICTED RESTRICTED exchange (PP16-2) and will make it in (I), also transistor switch (T4, T5) is turns on tape-pulling system engine, after opening in a short time it becomes within its automatic cycle, after that an (omission) signal is given which makes the exchange (PP16-2) at zero (0). Diagram-12 (Programming system) a. General structure b. Operation time of integration measurement 164 RESTRICTED RESTRICTED Measurement equipment (note diagram 13) These equipment are used to [illegible] received information and send danger signal when necessary. This equipment is placed on apparatus front and is composed of the following: Electrical central power source composed of resistance R2 (measurement) and electrical section and R4 of apparatus front and filters and keys and power measurement (PP-1) and movement balancing circuit composed of integration circuit (C12, PP-3, PP- 2) directed from current source (T8, PP-5). Electrical key (T2, T3, T5, T7) (danger) signal sensing circuit (T10, T9, PP-8, PP-6, PP-4). The movement balancing circuit has two functions: First: Balancing internal signal changes when not measuring light intensity (zero automatic adjustment). Second: Balancing when measuring light intensity which composed of current coming from electro-light resistance when signal is absent (omission [illegible]) the electrical key (T2, T3, T5, T7) will open and movement balancing circuit will maintain zero power in power measurement entrance PP-1, standard. When changing electro-light resistance in standard entrance the power in difference appears different from the one entered through integrated measurement and current magnifier (PP-5), the current changes one of transistor poles (T8) (of sending pole), in this case difference in power in standard entrance will decrease to zero and when signal ([illegible] 30) (omission) (light intensity measurement) is given, the electrical key (T2, T3, T5, T7) closes (Reverse connection of integrated measurement will cut off) (PP- 21, PP3), and will remain in this condition in giving omission signal ([illegible] 30) and condenser C12 becomes memory circuit as emptying cut condenser by key (T2, T3, T5, T7). Permanent external signal of integrated measurement is sent to transistor current average T2 which secures fixed current through light resistance during light measurement operation the electro- light resistance will increase and as a result increases in voltage. 165 RESTRICTED RESTRICTED The standard entrance of power adjustment measurement (voltage) will equal power on standard entrance with centralized voltage. If voltage in standard entrance was more than central voltage, the adjustment measurement gets to zero (danger) (preliminary status of measurement adjustment 1). The external signal of measurement goes through valve (PP4-2) to continuous element PP7-2 and on the other entrances of element PP7-2, a direct and standard signal will be given PP4-2 and to oscillation circuit PP8 is given negative pulses which occurs because of the different dimensions of rear fronts to direct and standard signal (omission [illegible]) signal measurement (omission 30) through resistance R17 and condenser C14. Oscillation valve PP8 is in condition (1) which passes through [illegible] (PP7-1) opening transistor key (T9-T10) on (PP7-1) an oscillation signal is given every 1.5 of erect angle and when high level of signal matches with (1) of oscillation valve PP-8 the yellow light will go on and danger signal (danger). System of checking operational adequacy of apparatus Note (diagram 14) and diagram number (6.126.013.73) and (6.12273) This system perform the following functions: Monitoring working condition of illumination lights. Monitoring working condition of air intake apparatus. Monitoring heating system in apparatus. Monitoring sensory tape running out or being cut. In case electro-light cell light has broken-down, light resistance will increase (R2) notice diagram (6.122.672.73) and transistor is isolated (T6). When [illegible] through continuous circuit (T7, T9, C22) to continuous element (PP6-3) by turning on transistor key (T11, T12) and red light goes on control board and light signals. If amount of sucked air is not enough, the structure of automatic regulator of air intake will give a signal to open transistor T4. From Transistor (T4) signal passes through continuous circuit and enters to continuous element 166 RESTRICTED RESTRICTED (PP6-3) which opens transistor key (T11, T12) and red light goes on. If pressure inside pipes network was high, automatic regulator of air intake will give a negative signal which enters directly to continuous circuit. Steps resistant to signal are similar to steps in the previous method if temperature in thermostat section was more then 49 ± 3¡C, automatic heat regulator will send a signal of low level which enters to continuous element (PP6-3) which opens transistor key (T11, T12) and in turn turns on red light. When sensory tape is over or is cut off, the miniature key (B3) diagram number (6.122.572.73) will connect continuous element entrance (PP6-2) to general structure of circuit and high level signal will enter to one of the second entrances (PP4-4) oscillation (waves) of erect angles enter every 1.5 seconds, as a result at each element exit (PP4-4) erect angles signal will appear every 1.5 seconds these signals will enter to continuous element (PP6-3), after that signal will enter to transistor key (T11, T12) and red light operates every 1.5 seconds. 167 RESTRICTED RESTRICTED Diagram 13 Measurement system equipment [Key]: 1 - omission; 2 - 1.5 mark; 3 - Heating; 4 - Checking. 168 RESTRICTED RESTRICTED CONTROL BOARD AND LIGHT SIGNALS Diagram (2.853.002.73) This board is used to secure operation of apparatus and secure light signals. Sensory light include green, blue, yellow and red lights. In addition to sensory lights, the board includes illumination light of apparatus front. In order to control apparatus in operation, the unit includes the following keys: key of operating apparatus (BKA), key of selecting operation system (constant-cyclical), heating key and tape-pulling system key. A GENERAL VIEW ON APPARATUS STRUCTURE Apparatus is placed inside heat and dust resistance box paralleling the surfaces with identical distances. (note diagram 1) of structure (1) two bases and cover (2) formed of tow pressed layers made of aluminum. The vacuum between base' layers and cover layers is considered heat insulation securing apparatus inside from heat. In the upper section of apparatus base there is control board and light signals (7), and includes sensory lights (6) and essential keys of operating apparatus 3, 4, 5, and 15 (heating key, tape- pulling system, operation key) respectively. At top of apparatus there is a movable handle (8) used to transport apparatus. On the left and right walls of apparatus base, there are upper and lower joints (9, 13) used to place apparatus on shock absorber. In addition to that on the side right wall, there are locks (10, 11) which are used to place apparatus cover when in operation; there are also poles (11, 12) to connect apparatus with capacity switching unit and mobile signals unit (or with operating control unit) if the former was in position. The inside vacuum of apparatus base, internal control board is placed (1) and drum (3) (note diagram 2) which includes primary units of placement and apparatus mechanics; the internal control board (5.139.032.73) includes a number of equipment of measurement and checking and heat adjustment in addition to monitoring equipment and distributors and filters and keys. In control board front, there are the following components: measurement (2), screw regulator of apparatus sensitivity (20), measurement screw regulator (21), checking key (17) which specializes in checking measurement equipment sensitivity and operating tape-pulling system, internal board illumination light (19), key (preparation-operation) (18). 169 RESTRICTED RESTRICTED OTHER COMPONENTS AS FOLLOWS: Drum section where heat stone is placed, air intake room, tape- pulling wheel with pulsing [illegible] and light unit. During apparatus operation, it is blocked by heat insulator (2) which placed on apparatus cover and connected to reception dial cover. On light unit and under a cover of polythene there is regulator valve [illegible] which regulates power necessary to feed light resistance (6.128.572.73). The general structure of drum is illustrated on (diagram 15), heat room base with installation elements and insulation cover (3) are placed on the back side of drum. Under fan unit (4) there are heating sensors and close to these units from the rear side is placed cycles regulator (1) of tape-pulling system with engine (5), miniature key (6) and circular pump (7). 170 RESTRICTED RESTRICTED 1 - placed after page 45; 2 - Air adjustment system; 3 - Heat adjustment; system; 4 - Control; 5 - Diagram 14 (checking system of operational adequacy of apparatus), general structure. (Diagram 14) (Checking system of operational adequacy of apparatus) general structure 171 RESTRICTED RESTRICTED 1 - Cycling hole; 2 - Miniature key; 3 - Tape-pulling system engine; 4 - Fan unit; 5 - Heat insulation cover; 6 - Visual system; 7 - Cycling regulator; 8 - Diagram 15 (drum); 9 - Diagram number [illegible], general view of mobile signals unit; 10 - Diagram number 6 (general view of mobile signals unit). 172 RESTRICTED RESTRICTED 7. MOBILE SIGNALS UNIT, NOTE (DIAGRAM 16) Is used to connect light signals of apparatus to a designated distance measured by wire length. Unit includes four sensory lights of green, blue, yellow and red lights, four determined resistance and a pole. Unit is a humidity and internal dust resistance frame, determined poles resistance are available in lower wall, in the front the four sensory lights are placed and through a rubber filling unit is connected to apparatus by a wire (6.644.138) 8. Capacity Switching Unit (6M-26) (26 volts) Capacity switching unit (6M-26) (note diagram 17) is considered unit of feeding apparatus with electrical power necessary to operate apparatus. [keys] 1 - Cover; 2 - Cover; 3 - Division; 4 - Frame; 5 - Front; 6 - Handle; 7 - Diagram number 17 (general view of capacity switching unit 26 volts). 173 RESTRICTED RESTRICTED And it sends the organized, constant and stable capacity of apparatus. Constant current capacity is equal to 26 ±3 volts, adapter BP1271220 secures capacity equal to 30 ±6 volts of a constant current when receiving capacity in the amount of 220/127 ±13/22 volts and changing current on average 50 hertz (capacity switching unit 26 volts (A) code), adapter (PR 12) secures capacity in the amount of 26 ±9 volts of current when receiving capacity (12 +3 and -1.2) bolts and a constant current (capacity switching unit 26 volts (B) code). In addition to that, in capacity switching unit BP-26 it secures converting electrical current of heaters and heat sensors of apparatus according to given capacity to apparatus. Capacity switching unit BP-26 performs the following functions in apparatus each according to its functions: a. Connects heating elements sequentially. b. Connects two heat sensors of apparatus sequentially. c. Revealing apparatus operation key (through green light). d. In addition to functions specified in table (number 7). 174 RESTRICTED RESTRICTED Table number 7 Names of consumed parts of electrical power Current [illegible ] (ampere) Characters of capacity switching unit Oscillation Allowe d on voltag e (volts ) Regula r power (volts ) Adapter frequency , volts (less than) Low frequenc y (less than) Channel of feeding mobile signals unit 0.25-0.42 - - +3.0 26+ - - -4.0 24+ Channel of feeding heaters 2.45-4.50 - - +3.0 4.0 24+ Channel of feeding heating poles 1.5-2.7 - - +3.0 -4.0 24+ Channel of feeding audio signals 0.05-0.15 - - 2.0± 7.5 Channel of feeding internal control board 0.12-0.18 5 0.9 1.0± 13+ Channel of feeding electro-light board illumination light 8.3-2.0 - - 0.4+ 24.5~ Channel of feeding internal control board 0.12-0.18 5 0.9 1.0± 83- Channel of feeding internal control board 0.3-0.45 5 0.1 0.2± 5.6+ Channel of feeding drum 0.35-0.45 - - 2.5± 28+ 175 RESTRICTED
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