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File: 961031_ln179-95_3.txt********************************************* This document is a captured Iraqi military record. It is provided in its original form to include Iraqi classification markings (i.e. Top Secret, Secret, etc.). These classification markings are NOT U.S. Government markings. ********************************************* No Subject Line Found Filename:ln179-95.wp3 RESTRICTED PART II G S B - 11 APPARATUS (70) RESTRICTED RESTRICTED The adjusting spring (26) (sketch 4) shown in a normal position before the indicator of the toxic agents starts operating with an exterior light filter. To assure that the indications are being recorded, you need to apply pressure on the button of the valve (for 3 - 5 seconds) and turn the adjusting spring clockwise. The button will turn slowly counter clockwise until the indicator starts operating. All steps of the operation are tested numerous times. The tests have to be accurate and dependable. They have to be conducted every 500 to 600 units of the inserted meter. 3. After that the tape collecting device starts operating and the fluid drops at the detecting tape. The arrangement of the cell is tested by positioning and removal of the filter as explained before. The variations of the indications of the inserted meter without the light filter during the operation should be between 60 and 130 units. 4. The lamps should be connected with a special key number 1 and should be tested numerous times with and without the filter. The results should be recorded in the operational record. 5. The operation of the light cell is tested during 8 hours of continuous operation. During eight hours the deviations of the indicator of the light cell should be + - 2% comparing to the deviation of the indicator when the light filter is installed. The measurements are recorded on a dry, clean tape and in one place if possible. When we gain experience, this test can be conducted within 2 - 4 hours along with other tests of the entire apparatus. k. Adjustment of the time intervals. The adjustment of the time intervals is done using the changeable setter of the time intervals (9) (sketch 31). When the spring is turned clockwise, the time is shortened. If it is turned counter clockwise, the time is extended. The time period required for the full turn should be between 4 minutes and 30 + - 5 seconds. The time of reaction of the indicator to the toxic agents in this case should be 65 + - 20 seconds. l. The adjustment of the tape retention. The adjustment of the tape retention is done with an adjusting bolt (36) (sketch 4). One end of the tape is attached to a bolt and the second end is attached to a frame. (71) RESTRICTED RESTRICTED When the bolt is tightened, the impact on the tape is higher. When, however, the bolt is loosened, the impact is lower. The bolt can be tightened and loosened with a spiral. m. In order to exchange the bed the following steps should be undertaken: 1. Rise the lid of the engine. 2. Using tweezers loosen the spring which holds the bed, take it and disconnect the joints. 3. Put a new bed, tighten the spring and put the lid back in its place. 4. Start the engine and run it 5 minutes to let the new bed adapt to the system. Remarks: The new bed should be smoothly inserted into the holding base. Clean the walls of the bed if necessary. (72) RESTRICTED RESTRICTED Remarks: To make the lifting of the tube easier, warm up its end in the hot water. t. Adjustment of the sensor used to detect the radioactive agents. The regulator (10) (sketch 3) is used to adjust the sensor used to detect the radioactive agents. The following steps should be undertaken: 1. The radioactive source should be put in the place where the sensor is located (0.1 Roentgen/hour). 2. The springs of the regulator should be turned until the red light comes on. 3. The source should be moved away till the lamp switches itself off. After that the source should be brought near the sensor as it was before and the distance of the reaction of the indicator should be checked again. This operation is repeated numerous times and if the distance seems to be set up within the particular limits, the operation can be ceased. In case when we use the source of radiation Gamma 60 Cobalt, the distance can be computed as follows: Explanation: R - the distance between the source and the measuring device (cm) A - the power of the source (mCurie) (1 Curie = 10 macro Curie) 0.1 - the size of the dose (Roentgen per hour) 13.5 - the factors related to the power of the Gamma rays (Km - quanta) The factors for different sources should be found in the guide. J. Adjustment of the light power of the light cell: The adjustment of the light should be done after the lamps MH -11 or a light cell are exchanged. The following steps should be undertaken: 1. The screw should be turned with a special key number 1. At the same time the insert with the openings also rotates until the illumination of the detection tape from the lamp (28) (sketch 4) is as good as it can be. 2. The inserted device (3) (sketch 6) is set between 500 - 650 units and is it is inserted under the working light cell with a clean tape and [the text is cut off]. (73) RESTRICTED RESTRICTED Apparatus operates in regular temperatures for six hours continuously without a need to recharging or replacing layers. In zero celsius it works for 4 hours and in -40 degrees celsius it works for one hour only. c. Apparatus works on two different areas of sensitivity and table below illustrates characters of each area. In first fast area consumption of reserve material of solutions and tapes is faster that is why the second slow area is selected (8-5) minutes where consumption of material needed of solutions and tapes is less than the second area. TECHNICAL GIVING AREAS OF SENSITIVITY FIRST AREA SECOND AREA 1. Time from beginning of intake contaminated air through apparatus until giving signal of existence of poisonous agent. 60-80 seconds 5-8 minutes 2. Continuation of operation cycle 24 +or- seconds 2 minutes +or- 30 seconds 3. Time for opening territory valve cycle (thyronton) 20 +or- seconds 20 +or- 2 seconds 4. Air discharge rate 0.7-1 liter per minute 0.5-0.7 liter per minute 5. Time of operation of apparatus by one filling from sensory material 2 hours 10-12 hours d. Electro-light circuit is controlled by light filter. Diversion of marker of electo-light in light filter within 12 hours of continuous operation should not exceed 25 percent from marking difference than filter position and when removing it. e. Length of moisten part of tape (from 18 to 22 millimeter) when pushing sensory solution dropper drips one drip. f. Air heater secures sending heated air in between 20-40 degrees celsius when air temperature is less than 10 degrees celsius. g. When temperature of surrounding is less than 25 degrees celsius, temperature inside apparatus is automatically kept between 28-38 degrees celsius and this is called working temperature. Time required to reach working temperature for apparatus is 1-3 hours when temperature of surrounding air is less than zero celsius. h. Apparatus is used by one person only, but time necessary to prepare apparatus for operation is 2-3- minutes without time necessary to warm up apparatus. 74 RESTRICTED RESTRICTED Remarks: To make the lifting of the tube easier, warm up its end in the hot water. t. Adjustment of the sensor used to detect the radioactive agents. The regulator (10) (sketch 3) is used to adjust the sensor used to detect the radioactive agents. The following steps should be undertaken: 1. The radioactive source should be put in the place where the sensor is located (0.1 Roentgen/hour). 2. The springs of the regulator should be turned until the red light comes on. 3. The source should be moved away till the lamp switches itself off. After that the source should be brought near the sensor as it was before and the distance of the reaction of the indicator should be checked again. This operation is repeated numerous times and if the distance seems to be set up within the particular limits, the operation can be ceased. In case when we use the source of radiation Gamma 60 Cobalt, the distance can be computed as follows: Explanation: R - the distance between the source and the measuring device (cm) A - the power of the source (mCurie) (1 Curie = 10 macro Curie) 0.1 - the size of the dose (Roentgen per hour) 13.5 - the factors related to the power of the Gamma rays (Km - quanta) The factors for different sources should be found in the guide. J. Adjustment of the light power of the light cell: The adjustment of the light should be done after the lamps MH -11 or a light cell are exchanged. The following steps should be undertaken: 1. The screw should be turned with a special key number 1. At the same time the insert with the openings also rotates until the illumination of the detection tape from the lamp (28) (sketch 4) is as good as it can be. 2. The inserted device (3) (sketch 6) is set between 500 - 650 units and is it is inserted under the working light cell with a clean tape and [the text is cut off]. (75) RESTRICTED RESTRICTED i. Time necessary to refill new sensory apparatus does not exceed ten minutes. j. Time necessary to replace protective filling is 30 seconds. l. Apparatus should be placed vertically when operating and it is allowed to bend apparatus with a 45 degree for a little while. m. Weight of apparatus: First: Apparatus weight, 12 kg. Second: Mobile signals unit weight, 0.5 kg. Third: Layers box weight, 15 kg. Fourth: Sensory material set weight, 2 kg. OPERATION PRINCIPAL 4. Principal of apparatus operation depends on light intensity measurement of tape being colored after reaction process which takes place when moistening the tape with sensory solution and air passing through tape, on each part of the tape the following operations go on: a. Moistening tape with sensory solution number 1 (transparent solution). b. Intake analyzed air through moisten part of tape within 20 +or- 2 seconds on first area and 2 minutes +or- 30 seconds on second area. c. Placing tape after intake air for 24 +or- 2 seconds on first area and 2 minutes +or- 30 seconds on second area. d. Moistening tape with sensory solution number 2 (red color). e. Measuring light intensity of tape is done after moistening tape with red solution for 20 +or- 2 seconds. If analyzed air contains nerve agents the red color on tape will keep its color until the moment of measuring light intensity of tape, but in case where there is no nerve agents the color changes to yellow. Electro-light circuit is used to send signals when nerve agents are present when measuring and when red spot is present on operating section of tape and through direction circuit the signal is opened. The practical regulation of electro-light circuit of apparatus is done with help from light filter and resistance. GAS CIRCUIT 5. Air is sucked and pushed inside apparatus by circular pump (diagram number 1). It passes through heater (1) and protection filling (2) then air passes through tape (5) 75 RESTRICTED RESTRICTED moisten by transparent sensory solution in tape enclosing area (3) then it is passed on [illegible] material (10), then to air measurement (9) then by pump thrown into apparatus body. [illegible] material separates chemical agents and sensory solution of analyzed air which was carried by air from tape, it is possible to monitor amount of air being sucked be measurement, the regulation of air amount is done through regulating screw (8) present in front of air pump. (diagram number 1), gas circuit 1. Air heater 2. Protection filling 3. Tape enclosure area 4. Transparent sensory dropper 5. Sensory tape 6. Sending dial 7. Air intake pump 8. Air intake regulator 9. Air intake measurement 10. [illegible] material container 11. Reception dial 12. red color sensory dropper 13. light cells unit 76 RESTRICTED RESTRICTED VISUAL SYSTEM (VISUAL UNIT) 6. Light resulting from illumination light (7) (diagram number 2) takes the form of parallel arrangement after passing through collection lens (6) then reaches operating light resistance (4), and light reaches comparative light resistance (1) after passing through tinted glass (9). In order to increase sensitivity of light and comparative resistance, place light filters (2, 10) in front of each. (diagram number 2) Visual system Key: 1. Comparative light resistance (2-R5) 2. Tinted light filter 3. Sensory tape 4. Operating light resistance (2-R4) 5. Light filter to regulate circuit 6. Collection lens 7. Illumination light (2-r1) 8. Screw 9. Tinted glass 10. Colored light filter 77 RESTRICTED RESTRICTED For purposes of regulating apparatus for operation, filter (5) is used . Taking into consideration that filter (5) and tape (3) when dry they form a color similar to tape color when exposed to chemical agent. As such apparatus can be adjusted. When pressing on key, filter (5) becomes under light resistance and when left it will return to its previous status. Screw is regulated by factory and its purpose is to darken comparative light resistance with a similar amount to operating light resistance spot when using light filter (5) and dry tape (3). ELECTRIC CIRCUIT (DIAGRAM NUMBER 3) 7. Electric circuit includes the following main circuits: a. Feeding circuit b. Control circuit of apparatus operation. c. Sensory circuit d. Temperature fixing circuit FEEDING CIRCUIT 8. The following elements feed directly from layer: [illegible] (2-p2, 2-p4, 1-p9, 1-p7, 1-p5, 1-p3). illumination light, signals lights, electrical engines, time [illegible] of solutions, [illegible] of time for opening tertiary valve (thyroton 2p-R2), and also sensory circuit feeds from voltage adapters. Voltage adapter is composed of a generator connected to it reverse connection adapters and this in turn are installed on transistor (1-MM) and high voltage regulator. the low voltage generated is transformed into high voltage by high voltage files (1-TP1) and conducts through regulators ([illegible]). This voltage is filter through condensers (1-C2), (1-C4). Voltage files (9, 10) are conducted and its amount determined by voltage fixer [illegible] about 380 to 400 volts. Amount of resistance (1-R3) is determined by factory when adjusting apparatus. Regulator [illegible] is formed of two distributors divided to (1-R4), (1-R6), (1-R5), (1-R7). Regulators (1-R4), (1-R5) regulates power (voltage) which charges condensers of [illegible] time of operating gas valve (2-R2) and voltage of matching [illegible] of used area. The audio signal feeds (2-3r) from file (8, 7), but the regulating voltage gives to tertiary valve (2-R2). From condenser (1-C4) is given a voltage that feeds measurement bridge which 78 RESTRICTED RESTRICTED results form light resistances (2-R4), (2-R5) and resistance (2-R1), (2-R2), (2-R3). In order to reduce file load (6, 5) resulting from change in light resistance value (2-R4), (2-R5) is connected [illegible] with bridge (shunt) resistance (2-R10). CONTROL CIRCUIT 9. Connected to this circuit is area time carry-over and tertiary valve operating time carry-over (2-R1) and carry- over (1-P2), (1-P3), (1-P5), (1-P7) and area selection key (2-B5) and electrical engine (2-M2) which controls mechanics of tape movements and droppers operation. Light (2-R3) (operation guide) and light (4-R1) to indicate controlling operation and key (2-B1) which moves in two directions, the first direction (operation) and the second direction (regulation). Area time carry-over is composed of tertiary valve (1-R3) and charging condenser (1-C6), and charging resistances (1-R14), (1-R16), (1-R15), (1-R17). Area time carry-over determines cycle time for each area. When putting area key (2-B5) on the first area, cycle time is between 22-26 seconds and voltage necessary to charge circuit of charging condenser time carry-over (1-C6) and charging resistance (1-R14), (1-R16) is taking from resistance (1-R5) by contact points (8, 7) of carry-over (i-P7). When placing area selection key (2-B5) on the second area, cycle time will range between 1 minute and 30 seconds to 2 minutes and 30 seconds and necessary voltage to charge circuit of charging condenser time carry-over (1-C6) and charging resistances (1- R15), (1-R15) is taken from resistance (1-R5) through contact points (5, 4) of carry-over (1-P7). In this case condenser (1-C5) charges to power equal to power of operating tertiary valve (1-R3). Carry-over (1-P2) is connected with positive socket of tertiary valve and through this carry-over current of condenser is emptied as soon as the mentioned valve operates. The carry-over will operate by closing points (connecting them) (7, 6) from it the feeding circuit of carry-over (1-P3) will close and by points (5, 4) contacting feeding reaches carry-over (1-P5). Carry-over (1- P3) connects points (7, 6) through connecting points (8, 7) of carry-over (1-P1). Carry-over (1-P3) cuts circuit of emptying condenser charging (1-C5) through points (4, 3) which causes cutting charging; points (5, 4) connects circuit of emptying condenser charging (1-C6). Carry-over (1-P5) connects points (5, 4); points (7, 6) connects feeding to engine (2-M2) and light (2-R3), (4-R1). The hump (the pillar which contains humps and spikes) which gets movement from engine is connected to point (2, 1) with microswitch (2-B2) and at the same time disconnects points (4, 3). 79 RESTRICTED RESTRICTED When opening microswitch, carry-over feeding circuit is cut (1-P5); engine feeding circuit is connected through micro- switch points (2, 1) and when engine (2-M2 is operating voltage reaches lights (2-R3) and (4-R1); Sensory tape color should be checked every 20 +or- seconds after sensory number 2 drips on it. Points (5, 4) of carry-over (1-P1) remains cut until check operation is done in order to prevent apparatus sending a false alarm. Connecting tertiary valve circuit (2-R2) is done through time carry-over installed on tertiary valve (1-r2) and on condenser (1-C5) and charging resistances (1-R8), (1- R9). When valve is operating (1-R2), current of emptying condenser (1-C5) because of operation of carry-over (1-P1) which connects valve circuit (2-R2) through contact points (5, 4); as for points (8, 7) they cut circuit of carry-over connection (1-P3). By putting key (2-B1) on position (regulation), this means that we connected valve circuit (2- R2). But when putting key on position (operation), we are disconnecting valve circuit itself. SENSORY CIRCUIT 10. Sensory circuit includes: Operating light resistance (2-R4), and comparative light resistance (2-R5), and illumination light, light resistances (2-R1), and valve (2-R2) and carry-over (1-P9, 1-P8, 1-P6), light signals of yellow color (2-R4, 4-R8), audio signal (2- 36), and key (2KH2) which cuts signal. Light resistances and resistance (2,-R1), (2-R2), (2-R3) compose a bridge connected which in turn in connected with valve network (2-R2). Circuit is regulated where in case there is no chemical material in the air (yellow tape), a negative power appears on tertiary valve network and no current passes through valve (valve is closed). When chemical agents appear in air, red light accumulating on tape as a result of a drip dropping from red sensory it will remain until moment of checking and causes a darkness on operating light resistance. As a result of this, an unbalance takes place in electro-light circuit and an increase in power of valve network takes place until this valve opens up. When valve is opened, the current passing through it causes the operation of carry-over (1-P6) and this in turn gives feeding to signal light (2-R4), (2-R2) and by points 80 RESTRICTED RESTRICTED Connection (5, 4) connects carry-over (1-P8) feeding circuit and carry-over (1-P9). At this the carry-over (1-P8) connects with points (5, 4); as for points (8, 7) they cause cutting of carry-over (1-P6) feeding. Carry-over (1-P9) by points (5, 4) it operates audio signal (speaker) (2-3B) and by points (8, 7) circuit time charging carry-over is cut. As for speaker or audio signal, it is opened by key (2-B4). By key (2-KH2), carry-over circuit feeding (1-P9, 1-P8) is cut off. Carry-over (1-P9) cuts the audio signal by points (5, 4). Carry-over (1-P8) closes lights (2-R2, 2-R4) by points (5, 4). in network valve (2-R2) condenser is connected (2-C1) for purposes of preventing or insulating valve (and reducing its symptoms), meaning not to make a target. HEAT CIRCUIT 11. Heat circuit includes warming elements (2-7H3, 2-7H2, 2-7H1), heat sensors (2-TK2, 2-TK1), carry-over (2-P2, 2-P1). Blue light (2-R6) and key (2-B6) and heat key (2-P3). Heat sensors (2-TK2, 2-TK1) are parallel connected for extra safety. When temperature inside apparatus reaches up to 23 +or- 5 degrees celsius, heat sensors will connect carry-over (2-p1) feeding circuit and carry-over (2-P1) by points (5, 4) carry-over (2- P2) is opened and also operation of light (2-R6) which indicates that apparatus is ready for use; as for points (9, 7) they disconnect heat element (2-7H3). Carry-over (2-P2) and by points (4, 3, 8, 7) cuts heaters feeding circuit (2- 7h2), (2-7H3). When temperature of heat sensors is down, it causes disconnection of carry-over feeding circuit 92-P1) which in turn disconnects carry-over circuit (2-P3) by points (5, 4), and like that heater feeding returns and begin heating operation. Heat key (2-P3) is used to close heaters in emergency and when malfunction takes place in heat sensors or carry-over (2-P2). When temperature is less than 10 degrees celsius, air heater opens (2-KT1) by key (2-B7). 81 RESTRICTED RESTRICTED [handwritten notes]: Yellow lamp - indicates that the toxic agents are present. Green lamp - indicates the status of the working condition of the apparatus. Blue lamp - indicates that the apparatus is ready to work. Brief description of the apparatus 12. GSB - 11 apparatus (sketch number 14) has a frame which is made of the aluminum ingot (5). The frame is made of two walls. The air which is between the two walls of the frame provides the device with the thermal isolation. Sketches 5, 6, 7 and 8 explain the internal construction of the apparatus. On the front of the apparatus (sketch number 5) there is an indicator (9), an opening which allows the air to enter the apparatus (10), a window which allows observation of the air measurements (11) and a window which allows observation of the indicator lamps. On the frame of the apparatus, on the right side, there is an opening number (2) which is used to connect the apparatus to the charging box. There are also rings which allow the opening of the apparatus to be adjusted accurately, stabilization rings and also an air [illegible] (8). Sketch number 4 - GSB - 11 apparatus 1. Wire which is used to fasten the movable indicators. 2. The detection instruments. 3. The reconnaissance devices. 4. The movable indicators. 5. The apparatus. 6. The wire which is used to connect the apparatus to the charging box. 7. The charging box. 83 RESTRICTED RESTRICTED 13. On the left side of the frame there is an opening number (3) which is used to connect the movable indicators to the apparatus, a button which switches on the illumination lamp (4) and an opening (5) which is used for the air exchange in the apparatus. On the outer side of the apparatus there is a key (6) which is designated to select the scope and a key which switches on the apparatus (7). There are also two buttons and two rings. (Sketch number 5) The internal construction of the apparatus. 1. The window designated for observation of the light indicators. 2. The opening to connect the apparatus to the charging box. 3. The opening to connect the movable indicators. 4. The button to switch on the illumination of the air measuring device and voltage analysis. 5. The opening which allows the air to exit the apparatus. 6. The key which selects the range. 7. The key which switches on the apparatus. 8. The knob to regulate the volume of the air. 9. The button switching off the indicator. 10. The opening which allows air fluctuation with a heater and a protective insert. 11. The window of observation of the air - meter. [Handwritten remarks]: 1. The button which switches on the illumination of the air meter. The key [illegible]. 2. The key to select the range. 3. The key to activate [illegible]. 84 RESTRICTED RESTRICTED 14. On the inner side of the cover of the apparatus (sketch 6) there are the following items: three rings (3, 4) which are designated to hold the ampules with solvents and another one, for purification, a heater (1), temperature sensors (30), ampule openers, and a receiver designated to obtain the voice signals. Inside of the apparatus there is a center board which is connected to two partitions. On the front side of the board, from upper to the lower edge, there are the following items: a. knob (5) to warm up the apparatus, b. knob (6) to switch on the air heater which is located in the air disposal opening, c. knob (7) to start the voice signals, d. the signalling lamps, colored as follows: 1. yellow (9). Indicates presence of the toxic factors. 2. green (8). Indicates the status of the working condition of the apparatus. 3. blue (10). Indicates that the apparatus is completely warmed up. e. knob which regulates the light cell, f. electric circuit knob (regulation - working) (12), g. voltage meter (13), h. cover of the tape delivering spool (14), i. cover of the tape collecting spool (15), j. pivot of the drop size regulator (16), k. tape control knob, l. ring (18), m. light filtration regulation knob (19), n. solitary light cell (21), o. pipette with a red sign (22), p. axis of the balance regulator (23), q. divider of the tape control knob (24), r. pipette with a white sing (25), s. precipitation container (26), t. air meter (27), u. silicone gel container (28), v. thermal isolator (29). 85 RESTRICTED RESTRICTED Sketch 6 Inner part of the cover of the apparatus 1 - Heaters; 2 - Voice indicator; 3 - Rings with the ampoules; 4 - Ring with a protective insert; 5 - The knob to warm up the apparatus; 6 - Air heater knob; 7 - Voice indicator knob; 8 - Lamp which indicates the status of the working condition of the apparatus (green); 9 - Toxic indicator lamp (yellow); 10 - Lamp which indicates that the apparatus is ready to work (blue); 11 - Handle regulating the air filtration; 12 - Key (preparation to work); 13 - Voltage meter; 14 - Cover of the tape delivering spool; 15 - Cover of the tape collecting spool; 16 - Pivot of the drop size regulator; 17 - Tape control knob; 18 - Ring; 19 - Light filtration regulation knob; 20 - Illumination lamp; 21 - Light beam; 22 - Pipette with a red sign; 23 - Axis of the precision regulator; 24 - Separator of the tape control knobs; 25 - Pipette with a white sing; 26 - Precipitation container; 27 - Air meter; 28 - Silicone gel container; 29 - Thermal isolator; 30 - Thermal sensors. [Handwritten notes]: 1 - [illegible]; 2 - [illegible]; 3 - Rings with ampoules; 4 - Glass covering the lamps; 5 - [illegible] 28-38¡; 6 - Temperature sensors. They cut off when the temperature reaches 21-38¡. 86 RESTRICTED Sketch 2 Electric scheme of the GSP apparatus [Key]: 1. Should be attached after page 2 (russian GSP) 2. Sketch 2 -- the plan of the GSB - 11 Apparatus 3. Ready 4. "Working" 5. [illegible] field 6. Towards the pump 7. Change 8. Circuit 9. Closed 10. open 11. the air with driving device 12. The module indicator RESTRICTED RESTRICTED 15. In the rear section of the central board (sketch number 7) there are the following items: a. Device which reduces the speed (2) with an electric engine (3), b. Axis of the engine which moves the pipettes and raises or lowers the compressor which is positioned in the pipette. c. Cover with a triple valve (5). d. Axis of the tape control knob. e. Lamp which illuminates the air meter. Sketch number 7. The rear part of the center board of the apparatus. 1. Support with a small knob. 2. The speed regulator. 3. The speed regulator support. 4. Handles of the engine which moves the pipettes. 5. Electronic support with the triple valve. 6. Knob of the engine which moves the tape. 7. The base of the air meter illumination lamp. 87 RESTRICTED RESTRICTED 16. Inside of the apparatus (sketch number 8) there are the following items: an electronic electric battery which is covered by a lid (1), a regulator of air fluctuation (2), a rotating pump (3), an opening to attach the strap and a transmitter with a lid (5). Sketch number 8 The interior of the apparats GSB - 11 - the view from the inside 1. The protective cover of the electronic box. 2. The air fluctuation regulator. 3. Rotating pump. 4. Wires. 5. Support with the wire. 88 RESTRICTED RESTRICTED Electric electronic battery 17. The electronic battery (sketch number 9) consists of a distribution board with electric circuits. Resistor 1 - R5 is used to regulate the time period for the first field (I). Resistor 1 - R4 is used to regulate period of usage of the triple valve (thyrotron) (2 - R2). The electronic battery is attached to the frame of the apparatus with six screws. Sketch number 9 The electronic electric battery 1. Board of resistors. 2. Electric circuit connection. 89 RESTRICTED RESTRICTED The pipettes 18. The pipettes (sketch number 10) are used to obtain a certain amount of the tested solution and to drop it on the testing tape (0.025 +- 0.005 ml). The pipettes consist of: a. The pipette frame (4) with cover. b. The split rivet (9) with an opening which allows the solution to drop on the tape. c. The compressor. Sketch number 10 The pipettes 1 - cover; 2 - ring; 3 - compressor; 4 - frame; 5 - valve; 6 - cylinder; 7 - Insulation; 8 - Insulation; 9 - rivet. 90 RESTRICTED RESTRICTED In the lower part of the pipettes there is a plastic insulation (7) with a very small opening. This opening at the end of the insulation allows the compressor to enter the opening of the pipette and close it. The plastic base (8) which supports the plastic insulation (7) was made to protect the insulation. The compressor consists of pillars and level valves (5). The tested solution moves to the opening when the pillar moves up and than drops at the tape. When the pillar, however, moves down, the head of the pillar enters the opening and prevents the tested solution before dropping at the tape. The size of the pipette depends on the height of the pillar of the compressor. The height of the pillar of the compressor can be extended by a pivot (16) (Sketch number 6). In the upper end of the pipette there is an insulation which is locked under the upper cover and prevents the tested solution before leaking out of the upper opening during movements of the apparatus inside the specialized vehicles. Rotating pump. 19. The rotating pump is used to withdraw the air through the pipes. The outer look of the rotating pump is shown on (Sketch number 11). The pump consists of the corps (6) and the box which contains rotors. The box consists of the following parts: the chamber with the rotors, the cover (1), and the rivet (8). The chamber with the rotors is attached directly to the axis of the pump (4). The distance between the chamber and the box fluctuates when the electric engine works. This movement is conveyed by a special wire (5). When the distance between the box and the chamber decreases, the volume of the ejected air reaches its highest level possible. The pump is attached to the apparatus with a screw (3). The tape delivering spool and the tape collecting spool. 20. The tape delivering spool is designated to supply the apparatus with a specific tape which is used to this task. The tape collecting spool is used to wrap the tape which was used for analysis. The spools are usually covered with a lid (14, 15) (Sketch 6). The lid can be lifted very easily by applying pressure on its edge. The spool with a tape is attached to an elevated point with a spring thus allowing us to check if the tape is stretched adequately at all times. 91 RESTRICTED RESTRICTED Sketch 11 The rotating pump 1 - cover; 2 - part of the rotor; 3 - screw; 4 - electrical wire; 5 - cylinder; 6 - frame; 7 - blades (oars); 8 - rivet. The air meter 21. The air meter (7) (Sketch 6) consists of an internal cylinder made of the organic glass. Inside of this cylinder there is a cork which moves up and down when the air current enters the cylinder. The cylinder is marked with a sign indicating an average dose, which should be 1, 0.7, 0.5 liter per minute. The gadget which allows the air to enter the apparatus and its protective insulation. 22. The gadget which allows the air to enter the apparatus (sketch 12) is attached to the lid of the apparatus and can be easily lifted. This design facilitates the operation of exchange of the protective filter without necessity to open the apparatus. The tested air is pushed to the apparatus by the rotating pump and enters the tube (5). Subsequently it enters the heater (2). 92 RESTRICTED RESTRICTED After that it is pushed to the protective insulation (1). The air is protected by a thermal blanket which is attached to the lid of the apparatus when it passes by the heater. The heater can be opened with a key (6) (sketch 6) when the temperature of the surroundings drops to less than 10¡. Sketch 12 The gadget which allows the air to enter the apparatus and the protective insert. 1 - protective insert; 2 - heater; 3 - spring; 4 - metal cylinder (spring); 5 - lid. The movable indicator 23. The movable indicator (sketch 13) is used to receive the same light signals as the apparatus. The indicator consists of a metal frame with a lid in addition to two chambers with signalling lights ( 1 and 2) and the opening for a binding strap (3). The yellow lamp (number 1) gives a signal when a toxic chemical agent (an agent which works on the nervous system) is detected. The green lamp (number 2) indicates the emergency situation. The indicator is connected with the apparatus with a special wire. 93 RESTRICTED RESTRICTED Sketch 13 The movable indicator 1 - The lamp which indicates presence of the toxic agents; 2. The lamp which indicates emergency; 3 - The opening for a connecting wire. The charger 24. The contents of the box are demonstrated on (sketch 14). The box contains eight units which are supposed to charge the apparatus without interruption. The units are located inside the box. The box consists of a main part and a lid. A stud remover (4) is attached to the inner part of the lid. Two openings for a wire (1 and 2) are located on the outer side of the box. 94 RESTRICTED RESTRICTED Sketch 14 The charging box. 1. The opening for a charging wire and the wire for loading the chargers. 2. The opening for charging the heaters from the network of the vehicle. 3. The place for a lid to cover the openings. 4. A special key. The units are connected together and their pivots are tied to the openings existing on the outer side of the box. There is also a special lid which protects the opening before dust. In case when the box is used, the lid which covers the openings should be tied to the special cogwheels (3). The double valve (3-D1) is used to prevent overheating when the box is charged directly from the vehicle. There is a handle in the upper part of the box which allows the box and its contents to be carried. The detecting device 21. One detecting device (sketch 15) is sufficient for three units of the apparatus. 95 RESTRICTED RESTRICTED The device consists of the following items: number Name of the item Quantity 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. The analyzing tape The containers with silicon gel The protective filter without sign The protective filter with sign Compound number (1) The bottle for preparation of the solvent no. 2 Solvent no. 2 Solvent no. 1 Agent no. 2 Water 3 spools 3 pieces 3 pieces 1 piece 3 bottles 3 bottles 3 ampoules 3 ampoules 3 ampoules 3 bottles In this part of the instruction lesson the testing solvents should be prepared as a part of this lecture pertaining to the device. Conclusion 26. The GSB - 11 Apparatus is painted with a green paint (GOST 7930-73). There is a chart on the apparatus which includes the following: 1. Name of the apparatus. 2. Serial number of the apparatus. 3. Year of production. 96 RESTRICTED RESTRICTED Sketch 15 The detection device. 1. Protective insert without a sign. 2. Protective insert with a sign. 3. Bottle which contains detector number 1 (white sign). 4. Bottle to prepare solvent no. 2. 5. Box with ampoules with solvent no. 1 (without color) and no. 2 (red). 6. The detection tape (wrapped). 7. Bottle which contains the cleaning solvent. 8. Ampoule which contains detector no. 2. 9. The insert which contains silicon gel. On the box which contains the apparatus there are the same inscriptions as on the apparatus itself. In addition there is a weight, quantity and arrow which shows the upper side of the box. There are also inscriptions which show date of production of the charges. Inside of the box there is a thickened sack (2 millimeters) with a larger than usual amount of silicon gel (300 g) to protect the apparatus from humidity. In case of transportation the apparatus and its extra parts (2 charging boxes) are put in a specific transportation container. 97 RESTRICTED RESTRICTED Maintenance measures [handwritten note]: Important 27. a. After work in a contaminated atmosphere is finished, it is necessary to take away the used portion of the tape, the protective insert and the silicon insert. It needs to be done to protect the devices and as a precaution measure against the toxic gas. b. It is necessary to remove all flames form the charges which could occur during loading. c. If any special solvents were used for cleaning, they have to be discarded since they will be toxic. The maintenance tools included with the apparatus 28. The following tools are included with the apparatus: a. Needle. b. Blanket. c. 7811-0002 key. d. 7811-0021 key. e. Special key. f. Twister. g. Ampule opener. h. Lamp opener. i. Tweezers. j. Tool to clean all electric parts. k. Cleaning cloth. l. Cleaning spike. m. Gauge (to measure the drop). n. Wire. Preparing the apparatus to operation 29. The following steps need to be undertaken in order to prepare the apparatus to action: a. Fasten the protective insert and ampoules on the inner side of the lid of the apparatus to warm them up. b. Fasten the tape in the apparatus and put the silicon container in the proper place. c. The apparatus should be warmed up to the proper temperature. 98 RESTRICTED RESTRICTED d. Regulating apparatus by light filters. e. Filling droppers with designated solutions. f. Checking drip size. g. Turning on air heater. h. Putting a protective filling in designated place (air hole in apparatus cover from the inside). i. Finishing heating operation within allowed limits. NOTE: Step A and G when air temperature is less than 10¡C only. PROCEDURE OF PREPARING APPARATUS FOR OPERATION 30. To prepare apparatus for operation, follow the following steps: a. A protective filling and solution [illegible] are placed in confiners (3, 4) (diagram number 6) in apparatus cover from the inside for heating purposes if temperature was less than 10¡C. b. Installing tape and placing [illegible] container in its place, for that perform the following: First: Clean place of putting tape by a rag wetted with designated cleaning solution and this is done through designated tool for cleaning (this is done after opening joint). Note (diagram number 16) Second: Take tape from sensory tools set and remove from box. Third: Open sending dial cover after pressing on handle placing dial cover. Fourth: Install tape roll on sending dial axle where tape's direction of movement is similar to arrow pointed on apparatus front. Fifth: Left lever of tape confinement and move confinement lever (18) (diagram number 6) to the right until it is stabilized. Sixth: Install tape between direction axles and pass it on tape confinement position and light unit. Seventh: Install tape on tape pressing wheel (17) and confinement handle (18) where tape passes from below wheel and up to handle's top (diagram number 6). 99 RESTRICTED RESTRICTED Eighth: Place free end of tape on reception dial wheel's teeth and tighten tape by turning around reception dial using your hand clockwise. Ninth: Leave tape confinement lever downward and return handle (18) to left and close reception dial cover. Tenth: Place silica container (28) so that its wide base downward and before fixing it left away rubber cover and place it in designated place (nut). c. Heating apparatus. To heat apparatus, perform the following: First: Place key (12) (diagram number 6) on "regulation" position, and key (5) specializing in heating is placed on "operation" position (this operation is done when temperature is less than 25¡C). Second: Close apparatus cover, when the required temperature for operation reaches between 28 to 38¡C, the blue light will go on. Third: When blue light goes on indicating adequate heating, place apparatus key operation (7) (diagram number 5) on "operation" position and wait for 10- 15 minutes then begin regulating apparatus through light filter. (Sensory solutions preparation is done while warming up apparatus). d. Regulating apparatus with light filter: First: Turn regulator (11) (diagram number 6) to the extreme left. Second: Provide apparatus with electrical capacity by key (7) (diagram number 5). Third: Check voltage amount by voltmeter (13) (diagram number 6) for that press on key (4) (diagram number 5). Voltage should be no less than 6.5 volts, and if you did not obtain this amount you should change layer or charge it. Fourth: Open audio signal, place key (7) (diagram number 6) on "operation" position and also key (12) on "regulation" position. 100 RESTRICTED Fifth: Press on light filter key (19) forward until the end and at the same time turn quietly regulation resistance lever clockwise until yellow light turns on and hearing audio signal then note regulation resistance reading. Sixth: Remove your hand off light filter key and turn regulation resistance lever to the extreme left and press on cutting signal key (9) (diagram number 9). Seventh: Repeat regulation operation twice or three times and you should be soft when turning regulation resistance lever, then fix regulation resistance lever on position where signal appears and this position is called (operation regulator). NOTE: 1. When completing regulation operation it is not allowed to expose direct light on light group. 2. If you did not get a light signal you should turn regulation resistance lever to the extreme left and place key (12) on "operation" position then perform regulation operation as explained above. (diagram number 16) Method of cleaning tape confinement unit 101 RESTRICTED RESTRICTED HOW TO FILL DROPPERS WITH SOLUTIONS 31. To fill up droppers with solutions, perform the following: a. Open droppers covers and put in them some cleaning solution (from designated solution) and close dropper cover and stir a little then pour solution and repeat cleaning operation. b. prepare sensory solution number (1) red colored (diagram 18, 19) c. Pour sensory number (2) in dropper marked red with pressing lightly on the middle pillar of dropper (diagram number 20) and connect cover then move middle pillar upward and downward until [illegible] appears from the bottom. d. Place dropper in its place and tighten it. e. Prepare sensory transparent solution number (1) according to instructions and fill it with wight marked dropper and place it in its place. f. If necessary place [illegible] on inside wall of apparatus as a preparation for the coming filling. NOTE: Care should be taken that no glass chips have fallen into dropper because this will lead to dropper breaking down. 102 RESTRICTED RESTRICTED Diagram number 17 Method of regulating electro-light unit of apparatus Diagram number 18 Method of breaking bottle 103 RESTRICTED RESTRICTED Diagram number 19 Method of breaking [illegible] Diagram number 20 How to fill droppers with sensory solution 104 RESTRICTED RESTRICTED MEASURING SIZE OF DRIP 32. To measure drip size, perform the following: a. Place key (12) (diagram number 6) on "operation" position and selection key (6) (diagram number 5) on first area position. b. Measure drip size by designated sample and by tape damped from dropper where its length is around (22-18) ml. c. If drip size required regulation, turn screw (16) (diagram number 6) which is located at the top of dropper clockwise to increase drip size and opposite clockwise to reduce drip size (diagram number 21). d. After making sure that drip size became identical to requirements, switch areas key (6) (diagram number 5) to the second area. Diagram number 21 Regulating drip size 105 RESTRICTED RESTRICTED OPERATING AIR HEATER 33. Place air heating key (6) (diagram number 6) on "open BKC" position when temperature is less than 10¡C. Make sure that key on apparatus front is on right position (keys (5), (7) should be in "open BKM" position and key (12) on position "operation pad" and note that operation regulation [illegible] position has not changed. INSTALLING PROTECTIVE FILLING 34. To install protective filling, perform the following: a. Remove rubber cover and separate it from filling and be careful that rubber filling does not spill over protective filling. b. Open external cover (air [illegible]) (10) (diagram number 5) front apparatus cover. c. Place short part of it in air intake hole and place protective filling in confiner. d. Tied air [illegible] tightly in its place. CHECKING TIGHTNESS OF GAS PASSAGEWAY 35. When putting your finger on air intake external hole you should drop measurement cork (floater) downward. Cut apparatus feeding then warm apparatus according to instructions above, and when blue light goes on apparatus will be ready for operation. NOTE: It is forbidden to cut feeding from apparatus when green light is on (operation cycle changing) because this will cause sensory solutions to constantly exit from dropper. [illegible] RESTRICTED RESTRICTED USAGE METHOD: 36. Apparatus will operate after blue light goes on (which means that temperature in apparatus is ready for operation), but if this condition does not happen it is possible that apparatus will give false signals. To turn on apparatus, it is necessary to perform and note the following: a. Selecting appropriate area. b. Connect feeding. c. Regulating average of air consumption relative to selected area (for first area the cork should be between the two upper and lower lines, for second area it should be between middle and lower lines.) d. When needing to change area selection from first to second or vise versa, area key is used and then average of air consumption is regulated. e. When apparatus is on (and warming operation is going on) the blue light will turn on and off regularly to indicate heater and heat fixing circuit is working properly. But if blue light turns off during operation and did not turn on for more than half hour this indicated that apparatus is broken-down, and break-down could be in: First: Blue light break-down. Second: Heater coil is broken-down. Third: Heat sensors are broken-down (mercury pillar is broken or there is mechanical damage). In case damage is in heat sensors, turning off heater is done through emergency key (29) (diagram number 6) when temperature inside apparatus reaches 80¡C. (Operation is done automatically.) f. When apparatus is working in an atmosphere void of chemical agents the green light blinks and this depends on the selected area. Blinking of green light depends on length of time of operation cycle (in general about 10 seconds). 107 RESTRICTED RESTRICTED g. After chemical agent disappears from area the apparatus might give signals for some time because of the continuing effect of the poisonous chemical agent and this depends on agent's concentration in the air. The signal might go away by increasing amount and consumption of air in order to clean gas lane from the chemical agent. h. Filling apparatus on first area is enough for two hours and on second area for (10-12) hours. In temperature 40¡C the operation with one filling will not exceed 6 hours. i. It is not allowed to leave sensory solutions in droppers more than 24 hours if temperature inside apparatus was between 28-38¡C and if these instructions are not followed the apparatus might give false signals or its sensitivity might decrease. NOTE: Solution remained valid for use for three days if temperature was less than 20¡C. i. It is possible to stop warming operations when resting and this depends on the situation. If heating operation was not stopped when operating after resting it is done by placing operation key (7) (diagram number 5) (operation position BKL) and then select area required for operation and after that the average of air consumption is regulated. If the heater was stopped during the break, perform the following when operating: First: Heating apparatus to operation temperature. Second: Operating apparatus and re-regulating it and drip size is measured. Third: Operation area is selected and average of air consumption is regulated. j. Replacing layer is done voltage is reduced to less than 6.5 volts, and is performed as follows: First: Turn off apparatus. Second: Replace layer. Third: Operate apparatus and check amount of voltage. Fourth: Charge layer by wheel. 109 RESTRICTED RESTRICTED k. The operator should note the following when working: First: Monitoring regular blinking of blue and green lights. Second: Controlling average of air consumption within required limits and when necessary consumption average is regulated. Third: Checking apparatus voltage at least once every hour during operation and if voltage was less than 6.5 volts, layer should be replaced. Fourth: Checking and controlling apparatus during operation by light filter. l. When operating during high temperature apparatus should be used in the shade to avoid direct sunlight. m. If smoke appears in external surrounding, the enemy or units might have used it, it necessary follow the following: First: Cut off air from apparatus. Second: Replace protective filling with a filling marked with a yellow circle concerning smoke, it is necessary: 1. By air amount regulator lower cork. 2. Replace filling according to instructions. 3. Regulate amount of air entering apparatus. NOTE: The purpose of cutting air for apparatus is to prevent smoke from entering gas lane pipes. n. When poisonous chemical agents appear in the air the apparatus gives a yellow signal and an audio signal. The signal will not be cut off automatically and air checking in this case will stop. In order to cut off signal and continue operation, press on signal cutting key (9) (diagram number 5) and signal will appear after each operational cycle for apparatus and according to area the apparatus is operating on. If signal began appearing irregularly this means that concentration of poisonous chemical agent falls within minimum limits of apparatus sensitivity. 108 RESTRICTED RESTRICTED o. When done with operation of apparatus, it is necessary to perform the following: First: Turn off apparatus. Second: Remove droppers and humidity absorbing container and drain remaining solution from them. Third: Wash droppers and humidity absorbing container with solution designated for cleaning. Fourth: Remove tape consumed (sensory tape) from reception dial. Fifth: Clean tape confinement joint from inside and place in the middle a piece of dry and clean tape (cleaning is as in diagram number 16). Sixth: Remove protective filling and humidity absorbing container. Seventh: Turn off heater if there was no re-operation soon. p. Purifying apparatus is done like any other apparatus of communication apparatus. q. Disconnecting connectors from apparatus is done by turning nut half a circle then pulling connector, this operation is repeated several times until connector is disconnected in order to protect connection areas. It is not allowed to deal roughly with these areas. REGULAR MAINTENANCE: 37. Regular maintenance is done to maintain apparatus in a good condition. Maintenance of apparatus should be conducted by [illegible] or by the person in charge of apparatus. Maintenance is executed according to table (number 1). When maintaining obstacle falling within first line of repair (simple repair) should be removed. General view: It includes the following: a. Noting apparatus in general (handle, confiners, time, box and cells). b. Verifying that paint is in a good condition and devoid of rust etc. c. Verifying condition of mobile signals unit, lights, droppers, [illegible] container. d. Verifying that cells are in a good condition and a good insulation exist between them, also verifying that cell layers are good and clean. 110 RESTRICTED RESTRICTED e. Checking integrity of connector and checking layer ends. f. Checking cover tightness of apparatus and regulating cover tightness on apparatus when necessary through designated screws. g. It is allowed to use a rag to clean apparatus from dust and dirt; as for places where their is rust, it is cleaned by a rag dampened with gas. CHECKING CLEANNESS OF DROPPERS: 38. Droppers should be constantly maintained and kept clean; when there is dirt at end of dropper preventing dripping, dropper is cleaned by a designated needle, afterward the dropper is cleaned normally. CHECKING COMPLETENESS OF APPARATUS ATTACHMENTS 39. Apparatus attachments and reserve material are checked according to material lest attached with apparatus. When checking solutions verify manufacturing date and also check if glass containers are good and amount of material in them. WASHING CIRCULAR PUMP 40. The circular pump is washed as follows: a. Open middle board of apparatus. b. Operate apparatus and separate air preparation pipe (2) (diagram number 8), and also separate air intake pipe of the far end from pump and put it in clean gas and pull some gas into pump. c. Remove pipe from gas and leave pump operating for 10-15 minutes unit it drys. d. Reconnect rubber pipes to their place. e. Reconnect middle board. CLEANING ELECTRICAL ENGINE COMPLEX 41. To clean electrical engine complex, perform the following: a. Left droppers. b. Open middle board of apparatus. 111 RESTRICTED RESTRICTED c. Open protective ring of engine and also separate complex entrance. d. Turn on apparatus on first area (I). e. Clean complex by designated tool available with reserve tools after damping it with gas. Be precise when cleaning and deal carefully without [illegible]. f. Reinstall protective ring on engine. g. Install droppers in their place. TAPE TIGHTNESS REGULATION 42. To regulate tape tightness, it is necessary to perform the following: a. Open apparatus cover. b. Open reception dial and sending dial of the tape. c. Regulate screws on pulling and reception dial's axles and tighten them clockwise if what is needed is increase in tape tightness and counter clockwise if what was needed reducing tape tightness. For this purpose use breaking [illegible] tool (diagram number 22), sending dial screw is regulated until circling dial to send tape is done with the least possible effort and reception dial is regulated where tape rolling on dial is done smoothly. diagram number 22 Regulating tape tightness 112 RESTRICTED RESTRICTED OILING APPARATUS 43. Axles and mechanical systems in apparatus are oiled to secure good operation using oil type ([illegible] 6267-59) or type ([illegible] 19437-74). Oiling includes the following: a. Sockets of connecting apparatus with layer, sockets of mobile signals unit, layer's socket. b. All connector layers noting that electric connection areas are not oiled. c. Middle board connection teeth with apparatus body. d. [illegible] container fixation teeth (28) (diagram number 6). e. Springs available in dropper's placement lever. f. Lever axle of tape confinement joint (24). g. Dials with teeth specializing in placing teeth. h. Apparatus cover joints. i. Dials of sending and receiving tape cover's (14), (15) (diagram number 6). j. Tape moving axle (4), (6) (diagram number 7). l. Oiling includes reserve material also (3) (diagram number 4). NOTE: Oiling should be done properly and it is not allowed to apply more than the necessary oil. CHECKING SHOCK ABSORBERS: 44. Checking shock absorbers is done in the following manner: a. Verify existence and properness of screws, nuts, springs and other elements forming shock absorber. b. Verify existence and properness of rubber fillings. c. Clean shock absorbers of dirt and rust and oil steely parts of it. d. Verify correct installation of apparatus on shock absorbers. 113 RESTRICTED RESTRICTED CHECKING LAYER'S VALIDITY 45. Layers when used should always be charged and this requires conducting constant maintenance. The inappropriate maintenance of layer will reduce layer capacity and therefore its damage. It is possible to check condition of layer by apparatus itself or by an external voltage measurement. After finishing from using apparatus, layer voltage is checked. If voltage was low layer is replaced with anew one and is charged by a special socket in wheel. It is very important to check layer's condition and properness of sockets and clean them and open nuts at least once a week to prevent openings in cells. Cell containers should be always clean and dirt and salts should not be left on the outside, noting that salts form constantly as a result of emptying cells and therefore then should be always removed to maintain them from damage. When maintaining layer, it is necessary to pay attention to correct connection between cells, and also make sure that fillings are available between cells. CHARGING LAYERS 46. Before charging layers and after charging, solution is checked and its amount is regulated where it will not be more than 12 millimeter and not less than 5 millimeter above surface of cell's layers. In case there is an increase in solution when charging, drain by rubber needle. It is possible to measure the right height of solution through glass pipe its diameter 5-6 millimeter and has marks of 5 and 12 millimeters by inserting one end of pipe inside cell until it reaches layers and closes the top end with finger and pull pipe and from it note solution height inside pipe which is equal amount of solution height from layer's surface. It is strictly forbidden to ignite fire close to place of layers. Charging layers is done from any electric source (constant current) and positive socket of layer is connected to positive socket of source and negative to negative socket. When using layers, perform the following system of charging: 114 RESTRICTED RESTRICTED a. Regular charging: 6 hours regular current, 7 ampere for layers HK-28, 5.5 ampere for layers HK-22. b. Charging magnifier: 12 hours regular current and this type of charging is done in the following case: First: When using layer for the first time (preliminary charging). Second: After each 10 charging cycle. Third: In cases of irregular usage of layer, it is charged for strengthening once a month. Fourth: After changing solution. Fifth: After emptying layer more than the allowed limits, also after emptying with weak current that takes 16 hours or more. c. Speedy charging: 2.5 hours, current is twice the regular current, it is possible to reduce amount of charging current and increase charging time but reducing current to half is not allowed. Charging with weak current weakens layer and that is why it is not allowed to use weak current unless in necessary situations. Temperature is not allowed to increase to more than 45+¡C while charging if solution was a compound and no more than 35+¡C of a solution without adding hydroxide lithium. When temperature increases more then above limits, charging should be cut charging current and increase charging time but reducing cur??????yer should be left until cooled. Charging layers in the winter is when temperature is 10¡C up to 30¡C. Taking place in open space with regular current 7 hours. In cases when charging is needed in temperatures less than 30¡C, layer should be warmed by putting felt or wax on it or other things. Wood box cover od layer should be opened when charging also cells cover should be removed. When charging from wheel, cells cover is removed only and wooden cover of layer remains in its place and cells cover holes should be noticed where they should be always open to prevent cells swelling from enlarging. After charging (and regularly when using), wooden boxes of layers should be cleaned and make sure that no short cycle of layers takes place 115 RESTRICTED RESTRICTED In case a short circuit takes place, layers should be exposed to a strong charge. CHANGING SOLUTIONS: 47. Solution is changed in layers after 100 cycle (charging- emptying) and in general no less than two times a year (in spring and fall); and if you notice that layer's capacity has decreased, solution should be changed regardless of designated time. In temperatures more than -15 degrees celsius, the following materials of solutions are used: a. Hydroxide sodium, condensity 1.19-1.117 b. Hydroxide potassium, condensity 1.21-1.19 c. Hydroxide potassium, condensity 1.21-1.19 plus [illegible] hydroxide lithium (10 gram/liter) In temperatures less than -15 degrees celsius, solution hydroxide potassium condensity 1.28-1.26 is used. Before changing layers solution, it should be emptied by the eight hours system until its voltage reaches 1 (one) volt. Old solution is used to clean cells containers through shaking containers while old solution is in them. Solutions hydroxide sodium and hydroxide potassium are emptied separately and are sent for renewal. After emptying layer of old solution, distilled water is poured or [illegible] solution for the purpose of cleaning, it is then poured after shaking layer several times. On amount of solution is added to two amount of distilled water to maintain [illegible] condition and after filtration process is over, the solution becomes pure in about 3-6 hours, and solution is separated of deposit carefully then purified solution is added to layers. Layers washed with distilled water are rusted if left without solution, that is why solution is put inside layers after washing them with distilled water. Washed layers are filled by solution and within two hours are checked and solution concentration is kept within specifications then covers are closed. Layers washed with distilled water use solution with light concentration, for example the solution which 116 RESTRICTED RESTRICTED is usually used, the density is 1.19 while solution used for washed layers with distilled water its concentration is about 1.27-1.25 and the reason is to equal the lightening influence of distilled water. After changing solution or when filling new cells with solution it is charged and changing solution is usually done after 1-2 cycle (charging-emptying). The new apparatus is equipped with new cells and therefore it should be filled and charged. CHECKING TECHNICAL CONDITION OF APPARATUS 48. Technical condition of apparatus is done in the following circumstances: a. When manufacturing apparatus in factory. b. When delivering apparatus. c. When technical maintenance is performed according to table No. 1. Main technical checks for apparatus are listed in table number 2. Technical checking of apparatus is done after operating it for at least an hour and distilled water of droppers may be used. Reserve tape of checking is placed when apparatus in operation, and when technically maintaining it the visual check of systems and equipment is performed (tape-pulling, pump, droppers...), then the primary check is conducted according to table number 2. When one of the lights is burned out, it is replaced with a similar light from reserve material set and checking is continued, checking should be registered in apparatus book. Apparatus is adequate if specifications match what is in table number 2 and apparatus works normally. In case operation cycle is not regular and time for opening tertiary valve cycle (thyroton) is not regular, contrary to what appears on table number 2, it is necessary to regulate apparatus as indicated below: Open apparatus cover and open screw placement of apparatus middle board then open board, place handle (11) (diagram number 6) at the right end. Time of opening thyroton is measured from beginning of red light (number 2) on tape and until giving audio and light signal. If this time was less than normal time, it is necessary to turn thyroton resistance regulator clockwise, if time was more than normal it is turned opposite clockwise. 117 RESTRICTED RESTRICTED Time necessary to open tertiary valve cycle (thyroton) 26-22 seconds in first selection. TRANSPORTING APPARATUS AND STORING IT: 49. Apparatus is usually packed with its supplements in wooden boxes and may be transported by all means of transportation and should be protected from weather conditions. It is not allowed through apparatus toi expose it to mechanical shocks. Apparatus should be stored in a dry place its temperature between 5-40 degrees celsius and humidity 80%, also places of storing apparatus should be kept away from acid and [illegible] vapors. It is strictly forbidden to store sensory material set near heating equipment. STORING FOR PROLONGED PERIODS: Apparatus is placed in a plastic bag and sensory material set is placed in a place where there is no heating equipment. When preparing apparatus for storing for one year, it is necessary to perform the following: a. Check apparatus contents. b. Wash circular pump. c. Clean electrical engine complex. d. Place dry piece of tape in tape enclosure joint. e. Wash droppers. After this place a small bag containing dry [illegible] material and another sensory with apparatus, and place apparatus in nylon bag and remove air from it, then close end of nylon bag tightly. Register storing condition in apparatus book. Layers are stored without solutions and layers used are emptied with the eight hour system until (1) one volt, then empty solution and do not wash layer with water but close cell's covers tightly and map it well and change damaged rubber fillings if available and clean cover holes, then oil covers. Nylon bag which apparatus was put in should be closed with electrical iron or iron where end of bag will be sealed by heat. Check tightness of nylon bag closure visually. Apparatus is usually opened after one year has passed on storage or when color changes to (white-pink) color, it is checked and packed again. 118 RESTRICTED RESTRICTED USING RESERVE MATERIAL SET 50. Reserve material is used to perform technical maintenance for apparatus. Possible breakdowns for apparatus are shown in table number (3). Replacing tertiary valve (thyroton): Open middle board of apparatus and remove valve protector and holder then change valve. After replacing valve, it is necessary to perform apparatus adjustment operation. Changing droppers: The main break-down of apparatus is [illegible] of dropper. Before changing dropper, new dropper should be prepared from reserve material set. It is necessary to open lower cover of dropper and change filling when necessary. As for the new dropper, it should be washed by washing solution then installed and its adequacy checked. Changing illumination light: To change illumination light, the following should be performed (repair is authorized only by factory): a. Loosen screw and remove light and its container. b. Change light and return container to its place. c. Regulate light by nut then fix light position. d. Screw may be used (23) (diagram number 6) by repair man to regulate light where if it was turned clockwise light will increase and vice versa. Check light balance by light filter and the difference between using filter and not using it should not exceed 12 divisions. 51. RESERVE MATERIAL SET IS USED AS FOLLOWS: a. Specialty needle: Is used to clean dropper hole. b. Light replacement screw: Is used to replace illumination light and illumination lights and signals lights. c. Special key: Is used to place special protection in illumination light in light unit and another key is used to open nut. d. Pipe: Is used to deliver checking material to apparatus through gas line and in this case the following is performed: First: Open air intake hole cover (6) (diagram number 12) pipe position in a heaters position. 119 RESTRICTED RESTRICTED Second: Press spring (4) and open connector (5). Third: When spring (4) is pressed, pipe is placed. Fourth: Return cover to its place. e. Filling: Is used in case [illegible] of dropper occurs where a new filling is replaced instead of the old one. f. Drip size measure: Is used to measure size of dampened spot on tape. g. Brush: Is used to clean narrow area in apparatus which the hand cannot reach. h. All other tools are used to carry on technical maintenance for apparatus. 120 RESTRICTED RESTRICTED TABLE OF POSSIBLE BREAK-DOWNS AND THEIR REPAIRS (Table number 3) BREAK-DOWNS POSSIBLE REASON REPAIR 1. Light signal (designated for checking poisonous material) is not working while light signal is working. Light is burned Replace light 2. No light and audio signals are received while regulating apparatus. a. Valve is broken- down (2-R2) b. Comparative light resistance is broken-down. c. Voltage received from adapter is weak. a. Replace valve. b. Repair in repair shop c. Repair adapter. 3. Signal is not cut (designated for existence of poisonous material) when pressing signal cutting key. a. Illumination light in burned in light unit. b. No voltage available on illumination light enclosures. c. Break-down of operating light resistance. a. Replace with a new one. b. Repair in repair shop. c. Repair in repair shop. 4. Operation indicator light is not working Light is burned. Replace with a new one. 5. Tape-pulling engine and operation indicator light do not stop working Microswitch does not cut. Repair in shop. 6. Speed reduction engine does not work. a. No contact between brush and electric engine distributer. b. No voltage is available on engine's enclosures. a. Distributer and brush are cleaned to make contact possible. b. Repair in repair shop. 7. Circular pump not performing good a. Pump is not cleaned. b. Gas pipes are not tightly connected. a. Cleaning. b. Connection of gas pipes's tightness is thoroughly checked. 8. Circular pump is not working. No voltage is available on pump enclosures. Repaired in repair shop. 121 RESTRICTED RESTRICTED Continuation of (table number 3) SYMPTOMS POSSIBLE REASON REPAIR 9. Heating indicator does not work. a. Light is burned b. Screw coil is burned. c. There is a hole (breaks) in mercury pillars of heat sensors. Heat sensors ar broken-down a. Replaced. b. Repaired. c. Heat sensors are replaced in repair shop. 10. Cycle of operation time is not regular and apparatus operation is not possible a. Adapter is broken-down. b. Break-down in voltage fixer type a. repaired in repair shop. b. In repair shop. 11. [illegible] in dropper. a. Pillar head of dropper is not clean. b. Lower hole of dropper is clogged. c. Filling is damaged ([illegible]) a. Wash dropper. b. Hole is cleaned with a special needle and dropper is washed. c. Replace filling or dropper. 122 RESTRICTED RESTRICTED SENSORY MATERIAL SET: 52. Sensory material set may be explained as follows: PURPOSE OF MATERIAL SET: 53. This material set is designed to disclose poisonous vapors and gases (elements with special effects) used by enemy and exits in air of contaminated area through using it in sensory apparatus called ([illegible]). TECHNICAL INFORMATION ON SET: 54. Dimensions of set's box is 250 millimeter in length, 200 millimeter in width and 108 millimeter in height. Weight of one box in about 2.2 kg. This set is enough to fill droppers three times. One filling the apparatus operate for two hours on first area , 10-12 hours on second area. The required time to prepare operation solution number 1 and number 2 is about 20 minutes. SET CONTENTS: 55. One set contains the following material: a. Sensory tape inside container, three pieces.. b. Container with solution number 2, three pieces. c. Container with solution number 2, three pieces. d. Glass bottle containing sensory number 1 (while powder) three bottles. e. Glass bottle containing sensory number 2 (powder), three bottles. f. [illegible] container, three pieces. g. Air filter (71/5), three pieces. h. Special smoke filter, three pieces. i. Glass bottle containing cleaning solution, three bottles. j. Instructions manual, one copy. l. Box to store material, one piece. 123 RESTRICTED RESTRICTED PRINCIPALS OF OPERATION 56. All contents of set box belongs to apparatus ([illegible]) and are arranged in wooden box equipped with sliding cover. To protect containers containing solutions number 1 and 2 from damage, it is kept in cover (box) of polystyrene material (cork material, a kind of plastic). As of sensory tapes, they are arranged inside box in their special places and in metal containers and sealed with a special seal. The remaining parts for the tool set are placed inside cork container mentioned above. The principal of operation of poisonous elements sensory set is as follows: The air under examination is sucked by tape previously moisten with solution number 1 and when exposed to air the tape is moisten with solution number 2, as a result a chemical reaction takes place related to change in light condensity in the part where absorbing took place (part moisten with solution), this is confirmed through light resistances of apparatus ([illegible]) and depending on the type of poisonous elements existing in the air and intended for examination, the moisten part of the tape will take during examination enough light condensity and apparatus will indicate a signal of existence of poisonous elements in the air. SAFETY RULES: 57. When using glass container, hands should be protected from scratches and cuts that might be caused by sharp edges when opening these containers. Carry cleaning solution and solution number 2 carefully because these two materials include methane alcohol which is considered extremely poisonous. PREPARING TOOLS SET FOR OPERATION: 58. Tools set is prepared for operation as follows: a. Remove seal of the box and open cover and using a thread remove containers containing sensory tape, lift slightly cork container and remove from it containers containing solutions number 1 and 2. b. To prepare operation solution number 2, perform the following: First: Take glass container with sensory number 2 and open it with help from container opener which equipped with tool's set. Second: Open container containing solution number 2 (red liquid) with help 124 RESTRICTED RESTRICTED from tool to open containers and carefully pour container contents in glass bottle with sensory no. 2. Third: Close bottle with a rubber cover and shake it well until sensory number 2 has completely melted. Fourth: The prepared solution should be a transparent liquid. Fifth: Wash dropper number 2 marked with red mark by using cleaning solution then pour in it a little amount of operation solution number 2 and shake it and through this solution. Sixth: Pour solution in dropper number 2 (marked with red) and be careful that glass chips from glass containers has not moved to operation solution because this might cause some damages to reaction dropper. Reactivity and validity of reaction solution last for three days. c. After preparing operation solution number 2, begin preparing operation solution number 1, for this purpose perform the following: First: Take a glass bottle containing sensory solution number 1 and open it with help from container opener. Second: Open container containing solution number 1, transparent in color, and with help from container opener pour its contents (be careful not to loose any of it) to bottle containing sensory number 1. Third: Close opening of bottle with rubber cover and shake it until sensory number 1 is completely melted. Fourth: The prepared solution should be transparent, but if it had some sheeniest or some yellow or light tan color this is to be considered normal. Fifth: Wash dropper marked with a white line number 1 with washing solution and rinse it with some reaction solution number 1. Sixth: Pour solution to reaction dropper number 1 marked with white line. Validity of solution number 1 lasts for three days. When preparing operation solution in low temperatures, do not forget to heat containers (meaning warming them) which contain solution number 1 and 2. 125 RESTRICTED RESTRICTED WARNING: It is prohibited to prepare operation solution number 1 and number 2 by using sensory taking from different sets. MAINTENANCE: 59. In operations and storing, tool's set goes through regular checking operations (twice a year) to make sure that there are no fractures in glass tools or one of the containers are crushed, and also to notice arrangements and marks of different material. Results of checks are registered in service book of storage lab where checking took place. SHIPPING AND STORING 60. Apparatus ([illegible]) can be moved by any means of transportation. When shipping this apparatus by open means of transportation, it should be protected from weather conditions (dust, sand, etc...), and when loading, emptying and charging apparatus all precautions concerning shipping glass products should be taken. Apparatus should be kept inside closed buildings with mild temperature devoid of acids and [illegible] vapors or strange gases; it is appropriate to store this apparatus in a storage with temperatures not exceeding 20 degrees celsius. 126 RESTRICTED RESTRICTED TABLES OF NOTES OF TOOL'S SET 61. The first table shows maintenance record of material set of sensory apparatus ([illegible]). The table is organized as follows: Date Maintenance tape Notes Rank, name and signature of person in charge NOTE: A table for apparatus maintenance is organized in a similar fashion to the above table. The second table shows storage record of sensory apparatus set ([illegible]). Date Notes on storage condition Rank, name and signature of person in charge Entrance to storage Exit from storage 127 RESTRICTED RESTRICTED TABLE OF APPARATUS NOTES 62. The following is a sample of apparatus service record ([illegible]) and illustrates details of its transfers: Serial Transferred Rank, name and signa- ture of person in charge Transferred Rank, name and signatu re of person in charge From No. and serial date To No. and serial date The following table points to number of hours of apparatus operation which is taking every quarter of a year (three months) Serial Annual season (3 months) Date of registra- tion No. of operationa l hours for each season (3 months) Number of hours beginnin g from apparatu s operatio n Rank, name and signature of person in charge 128 RESTRICTED RESTRICTED The following table illustrates break down registration and symptoms appearing in apparatus and are registered as follows: Serial Date and time of break-down taking place in apparatus or one of its components, type of operation, type of resulting damage Symptoms of resultin g damage Number of operatio n hours of broken- down apparatu s Determining type of damage, consuming parts from reserve material set and attached material Rank and name and signature of person in charge Notes 129 RESTRICTED
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