File: 961031_ln179-95_2.txt
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This document is a captured Iraqi military record.
It is provided in its original form to include Iraqi
classification markings (i.e. Top Secret, Secret, etc.).
These classification markings are NOT U.S. Government markings.
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Filename:ln179-95.wp2
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Part II

The maintenance instructions.

1. Safety measures.

1. After the detecting solvent is prepared the pipettes and
the chemical reaction chamber should be carefully
washed. The drops of the solvent should not touch the
skin. If the drops, however, do fall on the skin, the
hand should be washed and rubbed with a cotton cloth
moistened with alcohol or with detecting fluid number
203.
2. If the apparatus is supposed to operate in a building or
in any closed location, it is necessary to pour the
remaining portion of the solvent or the detecting fluid
number 203 to special containers. If the apparatus is
supposed to operate in the vehicle, it is prohibited to
pour the detecting solvent inside the vehicle.
3. The special smoke filter and the chlorine container
should be exchanged if the apparatus operated in the
contaminated air. Protective masks and protective gloves
should be used to exchange the filter and the chlorine
container.
4. It is prohibited to come near the loading charges with
an open fire.
5. All safety measures outlined for working with measuring
devices and for detecting devices should be also
complied with while working with the radiation detecting
devices.

2. The equipment which is necessary to work with the apparatus.

The following items should be supplied in order to facilitate
work with the apparatus:

1. The cylinder.
2. Screwdriver 0.3 X 175.
3. Screwdriver 0.3 X 100.
4. A cleaning spike to clean the chemical reaction chamber.
5. A cloth to remove the dust in places which are hard to
reach.
6. Pliers.
7. The device to clean the electric engine.
8. The key to fasten the rivets of the lamps illuminating
the electric cell.

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9. Special key number 2 to fasten the rivets of the
electric and light converter and the cover of the
absorption filter.
10. Special key number 3 which is used to adjust the
springs.
11. Device number 4 used to exchange the lamps.

3. Preparation of the apparatus to work.

In case of the devices which were received lately the
following steps have to be undertaken before the apparatus is
ready to work:

1. The load of the charges has to be tested.
2. The lubricant has to be put into the tank of the pump.
3. The electric engine of the pump and the tape turning
devices have to be cleaned.

The following steps have to be followed in order to prepare
the apparatus to work:

1. The charging source and the movable indication gadget
should be connected to the apparatus.
2. The tank of the pump should be checked if it contains
enough oil.
3. The chemical reaction chamber and the pipette should be
cleaned.
4. The detection tape should be attached.
5. The special smoke filter should be attached.
6. The apparatus should be switched on and the voltage
should be tested.
7. The detection solvent should be prepared.
8. The pipette should be fastened.
9. The size of the drop should be tested.
10. If the arrangement of all working parts is accurate the
apparatus is ready to work.

Connection of the apparatus with the charging source.

In order to connect the apparatus to the charging source the
following steps have to be followed:

1. Strictly follow the methods of connection to the
charging box. You have to follow drawing (9), (sketch
17) and signs marked on the ends of the wire.
2. Look at the position of the starter key (9) (sketch 3).
The key should be in position (closed - WYKL - here this
Russian symbol follows).

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3. Connect the cables of the apparatus with the cables of
the charging box and cables of the movable indication
gadget. The cables should be connected smoothly without
using any force. Make sure that the elevation covered
the gap when you are connecting the openings.

Check if the pump is filled with lubricant.

In order to check if the pump is filled with the lubricant
the following steps must be followed:

Open the front part of the apparatus and remove the pump
container. Exchange the lubricant if necessary and put the
container back in the pump. Insert the pump and close the
front part of the apparatus.

Clean the chemical reaction chamber.

In order to clean the reaction chamber the following steps
must be followed:

Wrap the cotton around the spike and moisten it with detector
number 203. Rise the tape collecting device (35) (sketch 4)
and carefully wipe off the upper and lower part of the
chamber as it is explained on sketch 19.

Clean the pipette.

In order to clean the pipette the following steps must be
followed:

1. Rise the end of the pipette from its place in the
chemical reaction chamber by applying pressure on the
holding button (1) (sketch 2).
2. Loosen the rivet which holds the pipette (45) (sketch 4)
and carefully remove the pipette (do not break the
stick).
3. Pour 4 to 5 milliliters of the detection fluid number
203 into the pipette and move the stick to clean the
interior of the pipette.
4. Repeat the operation using a new fluid.
5. Pour the rest of the detection fluid from the pipette
and wipe off its exterior with cotton. Replace the lid.
Place the pipette in the lower side of the lid of the
apparatus. It is not necessary to wipe off the internal
part of the pipette or a stick.

How to attach the detection tape.

In order to attach the detection tape the following steps
must be followed:

1. Open the lid of the left spool (16) (sketch 4) and place
the spool with the tape on the axis and close the lid
over the axis.

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2. Move the holder (30) to the right side.
3. The tape moves between two parts of the chemical
reaction chamber over the box which collects the tape.
The loose end of the tape should be attached to the
elevation on the receiving spool (24).
4. The tape is stretched by the moving collecting spool.
The receiving spool moves clockwise. (The direction of
the movement of the spool is marked with an arrow on the
front of the apparatus).
5. The tape holding bar (35) should be returned to the
lower position and the holder (30) should be moved to
the right. The marked side of the tape should face the
upper side.

How to attach the chlorine container and the smoke filter.

1. Open the frame (8) and the insulation (6) of the air
withdrawing device from outside (sketch 12).
2. Attach the chlorine container (5) in the insulation and
attach the insulation to the base (3).
3. Fasten the filter (7) in place marked with colored dots
and insert the frame (8) back into the base (3) with
circular movements and close the device carefully.

How to clean the apparatus and check the voltage.

The holder of the ignition key (9) (sketch 3) should be
placed facing the upper side (ignition BK 1). The voltage
should be checked when the knobs (6 and 9 volt) are under
pressure and the allowable deviation is + - 1 volt.
The first (6 volt) knob - which controls the voltage of the
valve - the allowable deviation can be up to 0.5 volt.
The other (2 and 4 volt) knobs - which control the voltage of
the lamps illuminating the light cell - the allowable
deviation should not exceed = - 0.2 volt.

Remarks.

1. If the indicator of the meter (17) (sketch 4) turns to the
left side and leaves the borders of the meter it is necessary
to close the apparatus and check the wires which connect the
apparatus with the charging cell. This deviation means
usually that the poles are reversed.
2. Tests of the voltage of the chargers which are done with the
voltage meter do not have any impact on the capacity of the
chargers and can not alter it. Therefore, the meter can be
used safely to check the working condition of the chargers.

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The connection of the special smoke filter and the chlorine
container should be checked with the air volume meter (43) (sketch
4). If the connection is suitable the ends of the meter do not
rise when the opening of the chlorine container (42) closes.

Preparation of the detection solution.

In order to prepare the detection solution you need to follow
the following steps:

1. Take a glass container which is used to prepare the
solution. It can be found among the detection supplies.
Exchange the used insulation of the plug into a new one
(the insulation can be found under the smoke filter).
2. Wash the container with detector fluid number 203.
3. Take the granules of detector number 1 from the
container. The granules should be put into the container
which was taken from under the smoke filter. Mix the
granules until they become a smooth powder.
4. Put the powder (do not lose any) to the glass container.
5. Open the ampoule which is in the container with detector
number 204. In order to open it take the ampoule with
your left hand and make a mark with a knife. The mark
should be placed 1.5 cm from the edge of the ampoule.
Take a key or a screwdriver from the replenishment
supplies and break the ampoule in the marked place. If
the glass drops into the pipette, the pipette is
damaged.
6. Close the container using a piece of cork and the
insulation. Shake until the dry powder dissolves and
becomes a dry detector number 1.
7. Break the ampoule with the detector number 2 using the
same steps as outlined above regarding the ampoule with
detector number 204. Leave the ampoule standing for some
time before breaking it because it will cause that the
powder adhered the walls will fall to the bottom of the
ampoule. The ampoule should be cut at its neck.
8. The dry detector number 2 should be put - without losing
any amount of it - into the container filled with a
solving agent. The container should be closed and shaken
until the powder dissolves completely.

Remarks.

All tools and containers which are used in order to make the
detection fluid have to be always clean.

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Lack of special attention, insufficiently washed container
for the solvent or a dirty hand cause that the prepared
active solution is contaminated and the apparatus will give
false indications that the toxic agents are in the air.

Filling the pipette with the active solution.

In order to fill the pipette with the active solution you
must comply with the following methods:

1. Open the lid and apply pressure on the piston of the
pipette as it is explained on (sketch 20). Pour the
prepared active detection solution to the pipette.
2. Close the lid and wipe the frame of the pipette with a
cotton cloth.
3. Rise the piston a few millimeters and apply a light
pressure on it and let it go until the end of the
pipette. You should repeat these movements until the
detection solution starts to drop out of the pipette.
This will remove the air from the pipette. The solution
exiting the pipette should form a narrow stream and
should not be scattered and sprayed out of the pipette.

Remarks:

The solution which was pushed out of the pipette should be
poured into the container where the active solution is
stored.

How to connect the pipette to the apparatus.

In order to connect the pipette to the apparatus you must
carefully push the head of the piston of the pipette to a
narrow passage and position the pipette in the ring. The tube
and the end of the pipette should be slightly turned to the
left side. After placing the pipette attach the belt of the
ring using the screw which holds the pipette (45) (sketch 4).

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Sketch 19
How to wash the chemical reaction chamber.

Sketch 20
How to fill the pipette with fluid.

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How to measure the size of the drop.

1. The cylinder (13)(sketch 4) should be inserted close to
the chemical reaction chamber and into the tube of the
pipette. This process is explained on (sketch 2).
2. The tape collecting device should be initiated by
applying pressure on the emergency circle knob (8)
(sketch 3).
3. The size of the drop should be measured by the cylinder.
The average size of the drop should be 0.15 millimeter.
The size of the liquid flow should be the same as the
size of the cylinder (5) (sketch 8).
4. If the size of the drop is different than 0.15 mm, it
should be adjusted by turning the screw (2) (sketch 21).
If the size of the drop is smaller than average the
screw should be turned clockwise. If the size of the
drop is larger than average the screw should be turned
counter clockwise.
5. The tube of the pipette should be inserted into the
chemical reaction chamber by pressing the knob in the
tube (sketch 2).
6. The cylinder should be wiped off with a cotton cloth and
placed in its standard position on the lid.

Sketch 21

Methods of measuring the size of the drop.

1. The knob which attaches the end of the tube of the pipette.
2. The bolt which adjusts the size of the drop.
3. The adjusting knob.
4. The tube of the pipette and its end.
5. The precipitation container.
6. The cylinder.

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How to adjust the apparatus.

The apparatus should be adjusted using a light filter. The
following steps should be followed in order to adjust the
apparatus correctly:

1. The tape collecting device should be initiated by
pressing knob (8) (sketch 3).
2. At the first moment of the turn the shaft (28) (sketch
3) should be pressed and one of the light filters should
be inserted (The lower shaft - when the temperature is
30 to 35 degrees and the regular light filter should be
used. The upper shaft, which is marked "+" - when the
temperature is 35 to 40 degrees and the summer light
filter should be used.). The adjusting knob should be
turned slowly (sketch 22), gradually and clockwise until
it faces the yellow lamp and the indicator reacts to the
light. The light filter should be then removed and the
shaft should be put back in its place.
3. The adjusting knob should be turned counter clockwise 50
to 60 units and the button which cuts off the indicator
(29) (sketch 4) should be pressed for 3 to 5 minutes.
The yellow lamp should be switched off.
4. The work of the tape collecting device should be resumed
after pressing the knob (8) (sketch 3).
5. The light filter should be inserted immediately after
the initial turn and the adjusting screw should be
turned slowly until it faces the yellow lamp again. The
indicator should react to the light as it happened
before. The light filter should be removed after the
indicator reacts to the light.
6. The lamp should be switched off by pressing the knob
(29) (sketch 4).
7. The adjusting bolt should be fastened with the rod (25)
(sketch 4). The bolt should be turned clockwise as many
times as possible to ensure the correct adjustment of
the apparatus. The voice indicator knob should be opened
and the lid should be closed. The emergency button
should be pressed and the quantity of air should be
measured using the air meter. If it is necessary, the
quantity of air can be adjusted by using adjusting knob
(10) (sketch 3).
The container where the active solution was stored
should be washed using detector number 203. The
remaining portion of the detectors should be carefully
stored in a special storage box. Be careful and do not
break the glass containers when you put them in the box.
The supplementary charge should be connected to the
vehicle in order to load it.

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Sketch 22
How to adjust the apparatus.

4. How to use the apparatus.

The detecting and alarming apparatus SBM should be placed in
vehicle KAZ - 69 on a special light and movable supportive
base. The charging box should be fastened to the base which
is mounted to the floor of the vehicle. The movable indicator
box should be placed on the front board of the vehicle and
connected with the apparatus using a connecting wire inserted
into the end opening of the box. Such a placement of the box
will ensure and the light indications of the toxic agents and
the radiation and the emergency cycle are noticed and
transferred to the front board.
The apparatus can be used in stable and secured locations.
When the apparatus is used to detect the toxic agents and
radiation, the indicator should be under observation at all
times. The following parts of the apparatus should be
especially watched:
a. The emergency cycle lamps should be checked every 1 to 2
hours.

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b. The pump should be watched every hour and the quantity
of air should be adjusted if necessary with the
adjusting knob which is situated of the lid of the
apparatus.
c. The voltage of the electric circuit should be checked
with the voltage meter and the front part of the
apparatus should be inspected every 3 to 4 hours and
every hour in the winter. At the same time the movement
of the tape and the receiving spool should be checked.
d. The adjustment of the apparatus should be checked using
the light filter if necessary (follow steps which were
described above).

The following steps must be undertaken every 2 to 4 hours if the
apparatus works without refilling it with the detection liquid:

a. Close the apparatus.
b. Open the lid of the apparatus and wipe of the lower part
of the chemical reaction chamber with the cotton cloth
moistened with detector number 203. Attach the detecting
tape to the proper part of the chemical reaction chamber
(the chamber must be dry) and close the lid.

The apparatus should be initiated again after a short break by
putting the initiation knob (9) (sketch 3) in working position
(WKL) and pressing the emergency turn button (8) at the same time.
When the apparatus works in the air which is free of smoke,
vapors, acids, etc. the special smoke filter does not have to be
exchanged until the apparatus is filled with the detection
liquids. If the apparatus, however, works in the atmosphere full
of smoke, gas, vapors, acids, etc., the filter should be exchanged
every 2 to 4 hours since it collects the contamination. You will
find 12 filters among the detection tools. This amount is
sufficient for 3 exchanges.

The following steps should be undertaken in order to exchange the
filter:

a. Close the electric engine of the pump using the air
adjusting axis.
b. Open the lid of the apparatus.
c. Open the frame of the air withdrawing devices (42)
(sketch 4) and exchange the filter.
d. Close the lid of the apparatus and open the pump. Check
if the filter is in a correct position implementing
steps which were outlined earlier in this paragraph.

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It is necessary to close the pump when you are exchanging the
filter in order to protect the chlorine container which is would
be otherwise exposed to contamination.

If you use the apparatus when the temperature is 35 to 40 degrees
you must do the following:

a. You need to install the summer light filter in the
apparatus (the one which is marked with "+").
b. The apparatus should be protected before the direct sun.
c. When apparatus temporarily stops, it is necessary to
wipe off front of reactivity room.
d. You need to remember that the detection solution will be
suitable for working less than 8 hours after preparation
(without taking into consideration the length of the
time when the apparatus was used) if the temperature of
the surroundings is 35 to 40 degrees.
If the apparatus and the regular light filter were adjusted and
then the temperature rose, the summer light filter has to be put
in place of the normal filter and the apparatus should be adjusted
again. When the temperature is 20 to 30 degrees, the voltage of
the electric circuit needs to be checked by the meter.
The power of the charges decreases unexpectedly when the
temperatures are low therefore the voltage should be checked every
hour.
The precipitation container (5) (sketch 2) should be also
constantly checked and emptied if it is full of liquid.
The adjustment of the apparatus should be checked in accordance
with the following rules:

1. If there is an incorrect indication that the toxic agents are
present (during drills and when we know that the toxic agents
do not exist).
2. When the apparatus is put back to work after a break (longer
than 4 hours) and operates without refilling it with the
detection fluids.
3. Open the lid.
4. Ease the axis which holds the adjusting knob and turn the
knob clockwise 25 to 30 units.
5. Press the emergency turn button.
6. At the beginning of the emergency turn one of the light
filters should be inserted (depending upon the temperature of
the air). Then the knob should be slowly turned counter
clockwise until it faces the lamp of the indicator of the
toxic agents. After that the light filter should be removed.

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7. Press button (29) (sketch 4) to cut off the indicator.
8. Lock the adjusting button in its place using the rod.

Once the apparatus is adjusted, it should not need the
readjustment until the next check up. We can use substitutes
of the chemical agents, such as an ampoule of KT-1 detector
(the one which has one red ring) or KT-6 detector (the one
which has one green ring). Both can be found among the
detector tubes KHT-1 which are a part of the training
materials which are used to test the technical condition of
the detector tube. The substitutes are used in order to learn
more about the apparatus and in order to be able to
constantly check the technical condition of the apparatus
while it operates when the toxic agents are present (or
before they appear).

How to use the substitutes.

1. Prepare the apparatus according to directions and activate
it.
2. Take the detector tube number 1 (or number 6) and break its
end and break also the ampule which is inside the tube
according to instructions which can be found in the manual
which is included with the detector tube gadget.
3. The lower end (not shown) of the detector tube should be
inserted into the opening of the rubber tube which can be
found in the replenishment box of the apparatus. If the lid
of the apparatus is closed, insert the tube into a plug which
has a large external diameter and can be found on the side of
the apparatus. If the lid of the apparatus is open, however,
the tube should be inserted into the plug with a small
external diameter. The substitutes should be attached to the
entry opening of the apparatus (sketch 23) in front of the
chlorine container (sketch 23). The emergency turn button
should be pressed and the air should be adjusted with the
adjusting knob (10) (sketch 3) which is attached to the lid
of the apparatus.
4. The detector should be cut off immediately when the indicator
shows the presence of the toxic agents.
5. It is not advisable to use the substitutes more than 1 or 2
times during the entire testing operation in order to avoid
contamination of the gas pipes.
The special smoke filter in the chlorine container should be
exchanged after we finish working with the substitutes and a
bigger amount of air should be allowed into the apparatus.
Then the apparatus should operate 25 to 30 minutes with the
clean air.
The used tube should be discarded and the rubber tube should
be put back in the box with the detection devices.

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The following steps should be undertaken after work with the
apparatus is finished:

1. Open the lid of the apparatus and put the ignition key in
position (closed - WYKL).
2. Remove the pipette and pour the rest of the detection
solution out of it.
3. Wash the pipette using detector number 203 and insert it back
in the apparatus.
4. Cut the used portion of the detection tape and remove it from
the tape collecting spool.
5. Wipe off the front part of the chemical reaction chamber with
a cotton cloth moistened with detector number 203.
6. Insert the dry detector tape in the chemical reaction
chamber.
7. Remove the chlorine container and the special smoke filter.
8. Wipe off the apparatus and close the lid.

Remarks:

The apparatus can not be stopped during the individual cycle since
the detector will flow out of the pipette.
The chemical and radiation disinfection necessary in case of this
apparatus is similar to the chemical and radiation disinfection of
all other detection and measurement devices.

Sketch 23

How to use the substitutes when the lid of the apparats is closed.

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Sketch 24
How to use the substitutes when the lid of the apparatus is open.

50. The technical maintenance of the apparatus.

The technical maintenance of the apparatus should be
performed in order to keep the apparatus in a good working
condition. The maintenance should be performed by a person
who is responsible for the apparatus and should include the
following: the standard repairs of the apparatus and all
malfunctions which appear when the apparatus works. If a
repair is impossible, the apparatus should be sent to the
shop.
The summary of the standard technical maintenance is shown in
table 1.
Mark (+) means "is performed", mark (-) means "is not
performed".

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Table 2
The time when a particular maintenance work should
be performed.
No
Work summary
Time and kind
of technical
maintenance
performed

Devices
used and
stored
in
vehicle

Devic
es
store
d for
a
long
time
yearl
y

D
a
i
l
y
S
e
a
s
o
n
a
l
H
a
l
f
y
e
a
r

5
6
7
8
9
10
11
12
13
14

15
16
17
Routine maintenance and test of the apparatus, cleaning of the
apparatus and the charges.
Routine check of the contents of the apparatus and repair of damages
if there are any.
Checking if the pipette, the chemical reaction chamber and the
precipitation container are clean and washing them if necessary.
Checking if there is a lubricant in the circulating pump and filling
it with oil if necessary.
Cleaning the circulating pump.
Cleaning the gas pipes of the apparatus.
Cleaning the electric engine.
Checking and necessary adjustment of the tape.
Lubrication of the tape collecting system.
Check of the precision of the adjusting knobs.
Exchange of the filter - absorption system.
Check of the bearings and shock absorbers of the apparatus.
Check of the charges and loading them.
Check of the fluid level in the charges and increasing the power of
the charges.
Technical check of the apparatus.
Recording the time of operation of the apparatus in the operational
record.
Recording the results of the check up and the hours of operation
during one cycle.
+

-
-
+
-
-
-
-
+
+
-

-
+
-
+

+
-
+
+
+
-
-
+
+
-

+
-
+
+

+
+
+
+
+
+
+
+
+
+

+
-
+
+

+
-
+
+
+
+
-
-
-
-

+
-
+

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Remarks:
Cleaning the electric engine (paragraph 7 above) should take place after every 24 hours of
operation. Exchange of the filter - absorption system (paragraph 11 above) should take place
after every 75 - 100 hours of operation..

Table 2
No.

(1)
Summary of necessary maintenance
procedures
(2)
Tim
e
in
min
-
ute
s
(3)
The necessary item

(4)
Averag
e
usage
of
item
(5)
Rem-
arks

(6)

8
Routine check of the apparatus

Routine check of the contents of the
apparatus and replenishment of the
necessary items

Checking if the pipette, the chemical
reaction chamber and the precipitation
container are clean and cleaning them
if necessary.

Checking if the circulating pump is
filled with oil and filling it up with
oil if necessary.

Cleaning the circulating pump.

Cleaning the gas pipes in the
apparatus.

Cleaning the entire electric engine.

Routine check and cleaning of the tape
turning gadget.
90

20
Lubricant
Benzine
Cleaning fluid
Vegetable oil

Detector fluid number 203
or
distilled water and
cotton cloth

\Lubricant
Caustic fluid

Benzine
Lubricant
Caustic substance
Detector fluid number 203
or
distilled water
10 g
50 g
50 g

10 g

50 ml

2 g

5 g
10 g

10 g
5 g
10 g
50 ml

What
is
nec-
ess-
ary

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1
(2)
3
(4)
(5)
(6)

17
Lubrication of the tape collecting gadget.

Routine check and adjustment of the precision
of the adjustment knobs.

Exchange of the filter - absorption system.

Routine check of the bearings and shock
absorbers of the apparatus.

Checking the status of the charges and
loading them if necessary.

Check of the level of electrolyte in the
charges and filling them up if necessary.

Routine maintenance check of the apparatus.

Recording the time of the operation of the
apparatus in the operational record.

Recording the results of the routine check up
and the total time of operation of the
apparatus during that season.
10

120

Lubricant number
201
Caustic substance

Lubricant nmbr 201
Caustic substance

Cotton
Protective insert
with 25 mm in
diameter
Active carbon
Silicon gel
Caustic substance
Lubricant nmbr 201

Distilled water
Detection tape
Chlorine container
Special smoke
filter
Cotton
5 g
5 g

1 g
5 g

05 g
10
pieces

7 g
9 g
15 g
15 g

50 ml
1
piece
1
piece
1
piece
5 g

The
time
neces-
sary
for
loadin
g is
not
includ
ed.
Same
as
above

The technical maintenance procedures.

a. Routine check up of the apparatus should include the following:

First Checking the shafts, bars, rods, openings, and the charging box and repairing
them if necessary.
Second Checking if the paint is in a good condition and if there are no scratches on
the surface; checking the glass pieces.
Third Checking the lid of the openings on the frame of the apparatus and the lid of
the charging box.
Fourth Checking the front side of the apparatus and if the illumination and
indication lamps work correctly. Checking the bolts, knobs and all movable
parts of the apparatus, such as pipette or the chlorine container. Checking
the gas gadgets and if the converting system and the inductor are sealed.
Fifth Checking the charging box and inspection if there is a proper isolation
between the charges. Checking the condition of the connecting cables and
if the metal is not corroded.

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Sixth: Inspect the connecting wires and insure that
they are free of any cuts, and also inspect
the wire connections.
Seventh: Inspect the device cover tightness, and when
necessary use the locks.
Eighth: Inspect the condition of the gaskets for both
the device and the cover.
Ninth: Remove moisture, dust and dirt using a piece
of cloth. For hard-to-reach parts use a brush,
which will be found in the maintenance kit.
Remove the corrosion from the metal surface
using rags immersed in benzene.
b. Inspect the device parts using the notebook. Also
inspect the reserve material and equipment and how to
load them, then restock the shortages. In order to
inspect the inspection tools, you have to make sure that
all the reagents are available, and also that no glass
containters are broken. In order to protect them please
wrap them with soft paper or cotton.
c. Insure the cleanness of the dropper, the reaction
chamber, and the precipitation container. Clean the dirt
and the remaining reagent in the dropper or at the front
part of the reaction chamber.
d. Change the oil in the pump regularly when the oil
becomes dirty or after 48 hours of operation according
to the following procedure:
First open the device inner panel.
Second, open the pump container and drain the used oil,
then clean the container and remove the dirt.
Third, fill the container with the new oil up to the
mark on the inside surface of the container.
(approximately 1.5 to 2.0 milliliters)
Fourth, return the container to its place. After
changing the oil, operate the device for ten to fifteen
minutes and then let the extra oil be expelled outside
through the exit opening. When the temperature is lower
than 20 degrees Centigrade do not use any type of oil
except type AMF-10. If the temperature is higher than 20
degrees Centigrade you may use the other types.
e. Wash the pump according to the following procedure:
First, open the pump container and exchange the oil in
the container as described above.
Second, remove the rubber tube from the filter (the tube
connecting the pipe with the

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pump), then operate the device and suck a small amount
of oil from the container to the pump directly using the
tube.
Third, clean the end of the rubber tube using a dry
cloth (not cotton) and connect the tube with the filter
opening.
Fourth, return the container to its place. Do not supply
the oil to the pump when the container is in place,
because that could lead to spilling the oil into the
electric engine.
When the pump efficiency falls, it must be cleaned
according to the procedure above, using benzene first
and then oil.
Wash the gas pipeline when necessary at the area inside
the bottom part of the reaction chamber according to the
following steps:
First, operate the device and supply the electric engine
of the pump with the highest voltage possible using the
air regulator.
Second, lower the bottom part of the reaction chamber.
Third, pull out a small amount of ethyl alcohol or
(N.203) or (N.204) reagents using a pipette and release
it in the opening present at the bottom part of the
reaction chamber.
Fourth, repeat the process two to three times during
which all the remaining reagent dissolves in the alcohol
and the gas mix becomes clean.
Fifth, after finishing the cleaning process, remove the
precipitation container fixed on the bottom part of the
reaction chamber and wash it.
g. To clean the pump's electric engine regulator, you must:
First, open the inside panel of the device.
Second, remove the protecting cover toward the engine
area to facilitate access to the regulator.
Third, operate the device and supply the pump's electric
engine with the maximum voltage using the air regulator.
Fourth, moisten the tool used to clean the regulator
with a small amount of benzene and use it to clean the
regulator very softly and without using any pressure.
Cleaning the engine regulator of the tape pulling system
according to the following procedures:
First, remove the dropper.
Second, remove the bottom part of the reaction chamber.

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Third, open the inside panel of the device.
Fourth, move the protective cover toward the engine
area.
Fifth, push the button for the exceptional cycle and
operate the tape pulling system engine.
h. To tighten the tape use nut number 51 as shown in figure
number (5) with the pulsator. To achieve that, rotate
the nut so the pulsator will exert pressure, so that
when operating the tape pulling system the tape becomes
tight. The tape tightness should be kept to a minimum
because extreme tightness will hinder the tape pulling
system work.
i. We have to oil the tape pulling system parts exposed to
friction to insure normal operation to the device.
Surfaces exposed to friction must be oiled with a thin
layer of heavy oil or gasoline, therefore precaution
should be taken to prevent the oil from falling into the
reaction chamber and contacting the reagent solution and
the detecting tape.
j. The callibration spring should be adjusted when
necessary or at least once every six months, therefore
the fixing nut should be loosened as shown in (figure
no. 25). After cleaning and oiling the teeth, the spring
is fixed in its location then the spring nut is
inspected to make sure of its regularity.

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(Figure no. 25, method of spring adjusting)

k. To exchange the suction filter accessory we should:
First, remove the filter from the rubber tube.
Second, loosen the filter from the inner panel of the
device.
Third, open the filter cover using special key (number
2) found in the maintenance kit.
Fourth, fill the filter with active charcoal (2/3 of its
volume) and dry silicone gel (1/3 of the volume) as
shown in (figure no. 10), then add layers of gauze and
gaskets between the two filter networks.
Fifth, close the filter cover and rotate the key.
Sixth, return the filters to their place.

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l. Inspect the suspension according to the following
method:
First, inspect the spring condition, the nuts, the
pulsating rings, and all the fixing and suspension
elements.
Second, insure the safety of vibration and shock
absorption elements.
Third, remove dirt and rust, and oil the metal parts of
the suspension.
Fourth, check the place of the device on the vibration
absorbants.
m. Testing the battery capacity. The wrong way of
maintaining the suppliers can lead to reduction of the
battery capacity. When using the device the battery
should be charged at all times and its capacity should
be checked continuously as mentioned above.
After finishing working with the device, connect it
immediately with the reserve battery while placing the
first battery to be charged. We should also check the
cell covers regularly, at least once a week, and clean
when necessary. Malfunction of the covers can lead to
swelling of the cells, therefore they should be
constantly under observation; the cells have to be clean
at all times.
n. Also, no liquid spills should be allowed on the surface
of the cells because it might lead to discharge and the
breakdown of the battery. When checking the battery we
should give special attention to the connecting points
and check the connection between the cells and the
gaskets between the cells.
o. Charging the battery:
Charging the battery takes place using an electric
current of 2.5 Amperes for seven hours. When charging
the battery we connect the positive pole of the battery
with the positive pole of the source, and the negative
with the negative. We can use the fast charging methods
only in extreme emergency.
The fast charging method: Use a double current for 2 1/2
hours then use the normal current for 2 hours. The
electrolyte average for each cell of the battery equals
0.12 milliliter. The complete charging of the battery
should be done after each 10 to 12 working cycles
(charge - discharge); that means it would take place at
least once a month.

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The complete charging system: Normal current for 6 hours followed
by half current for another 6 hours. During the charging process
the electrolyte temperature should not exceed 45 degrees
Centigrade for the compound electrolytes, and 40 degrees
Centigrade for Sodium Hydroxide, and 30 degrees Centigrade for
Potassium Hydroxide. If the temperature exceeds the above limits
the charging process should be halted and the battery is left to
cool. The battery is usually charged in the winter and in the open
air (temperature less than 10 degrees Centigrade and up to plus 3
degrees Centigrade) using a normal current for 4 hours. In case we
need to charge the battery in lower temperature we should warm it
with cloth and insulating material.

General rule: The charging process takes place while the battery
box cover is open and the cell covers are open also. When charging
the battery using charger type (kaz-69) (phonetically translated)
we should close the covers of the battery box according to the
regulations and we should also make sure that the cover's openings
are clean. After each charge the electrolyte level at the battery
should be checked, and when necessary add the electrolyte to the
standard level using a rubber pipette. Before charging, the
electrolyte level in the cells is recorded (the electrolyte level
should not be less than 5 milliliter or more than 12 milliliter
from the plates in the cell). In order to avoid the electrolyte
spill outside of the battery during the charging period, the
electrolyte level should be less than 12 milliliter; the
electrolyte level is measured by using a glass tube of 5 to 6
milliliter in diameter with 2 marks at 5 milliliter and 12
millilter. Insert this glass pipe in the battery until it touches
the plates, then block the tube firmly using the thumb, then raise
it from the battery to read the level. The level in the tube will
equal the level of the electrolyte in the battery. Return the
electrolyte to the battery.

To reduce the amounts of the electrolyte in the battery use the
rubber pipette. The battery should be kept away from flame during
the charging process. After charging the batterys and the boxes
are cleaned and the cell walls should be checked to make sure they
are not touching each other. In case any touching is found it
should be corrected immediately, followed by another charge to
return the capacity to normal.

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p. Changing the electrolytes: The electrolyte should be
changed after 100 cycles (charge - discharge) or at
least twice a year (in the fall and the spring).
Notice:
If the capacity of the battery falls remarkably we should change
the electrolyte before the schedule. If the temperature is more
than minus 15 degrees Centigrade we can use one of the following
types of electrolytes:
First, Sodium Hydroxide solution of 1.17 - 1.19 density.
Second, Potassium Hydroxide solution of 1.19 - 1.21
density.
Third, Potassium Hydroxide solution of 1.19 - 1.21
density and Lithium Hydroxide (10 gram/liter). When the
temperature is less than minus 15 degrees Centigrade it
is preferred to use Potassium Hydroxide solution with a
density of 1.26 - 1.28. Before changing the electrolyte
the battery is charged for 8 hours until the voltage
reaches 1 volt.
The old electrolyte is removed after shaking the battery
very well (to remove the dirt from the cells). The
removed solution is then collected and sent to be
recycled (the Potassium Hydroxide is separated from the
Sodium Hydroxide during the collection process). After
removing the old electrolyte, the battery is washed with
distilled water or by an alkaline solution (the alkaline
solutions are prepared by mixing two volumes of water
with one volume of the prepared electrolyte, the
electrolyte is left to precipitate and change color
which takes between 3 and 6 hours, the colored portion
is removed very carefully and used to complete the
batteries).
To avoid the corrosion of the batteries after washing
them with distilled water, do not leave them without
electrolyte. The electrolyte is poured into the washed
batteries and after a few hours the electrolyte is
examined and filled to the required level. After that
close the covers.
After discharge of the electrolyte and washing of the
batteries, we pour the electrolyte with a higher density
(for example instead of a solution of 1.19 density we
use a solution of 1.25 to 1.27 density) in order to make
the density of the electrolyte the same in the end.
After changing the electrolyte and filling the new
batteries we should apply one or two charging operations
using normal current followed by a strong charge.

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During the periods using the alkaline batteries,
distilled water or natural alkaline solution should be
added to the required level when needed. The alkaline
solutions are stored in tightly closed bottles.
q. All the information should be accurately recorded at the
service records with the testing results and the working
hours of the device.
7. Inspecting the technical condition of the device: The
inspection of the technical condition of the device should be
done when:
a. When receiving the device from the factory.
b. When removing the device from one location to another.
c. When performing the technical maintenance on the device.
To inspect the device it will be turned on according to
the instructions for a period of time (at least one
hour) during which the technical constants will be
measured.
If the inspection tools are not available we can use the
detection tape available in the maintenance kit and we
can also use distilled water applied by the dropper.
During the inspection period each operating unit should
be examined separately (the tape pulling system, pump,
audio signals and the dropper); the device is considered
to be technically fit if the constants are within the
approved limits in the service records, and also when
all the units are working in a normal condition.
In case any of the safety fuses, the signals, or the
lights are broken they should be changed using the
maintenance kit and then continue the inspection.
The examination methods for the technical condition of
the device:
To test the stability of the optical cycle:
a. Prepare the device to work according to the
instructions.
b. Record the signals of the optical cell when the tape is
dry at the beginning and at the end of the examination
c. Calculate the stabiity of the optical cycle (C%) using
the equation in table number 3.

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Remarks

1. When the temperature reaches 30 - 35 degrees, the recording
of the indications of the light cell (No, Mk) should be
conducted with a regular light filter. When the temperature
reaches 35 - 40 degrees, however the recording should be
conducted with the summer light filter.
2. Using the same tape during the test will ensure that the
results are recorded on the detection tape constantly and
without any pauses.

To test the duration of the turn:

The apparatus has a timer which can indicate the period which
passed between the first and the next movement of the tape.

The time needed to detect the toxic agents when the apparatus
operates is also tested with a timer. The time of reaction means
the period between the lightning of the yellow lamp and until the
apparatus starts operating again.
The pump and its structure is being tested over and over again by
the air meter which indicates the volume of the air.

The synopsis of the basic technical tests of the apparatus

No.
The tested part
Necessary technical condition

3.
Voltage of the
charging source of the
apparatus measured
with a measuring
gadget on the internal
diagram.
Sensitivity of the
radioactive agents
detector.
Stability of the light
sphere.
9.6 +- 1 volt, 6 +- 0.5 volt, 23
+- 0.2 volt.

0.1 Roentgen per hour.

Where:
C = stability of the light
sphere (it has to be greater
than +- 20%.
indicator of the inserted
gadget with the dry detection
tape with the light filter at
the beginning and at the end of
the operation.
N - indicator of the inserted
gadget with the dry detection
tape and without the light
filter at the beginning of
operation.

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No.
The tested part
The necessary technical conditions.

7.
The size of the drop - with the
inserted cylinder

The length of the working
cycle.

Condition of the tape
collecting gadget.

Operation of the pump.
The size of the drop is assessed by the line on
the cylinder (5) (sketch 8). It is necessary,
however, to not to pass the edges of the line
(4) and (6) at the average temperature or the
edges (3) and (6) when the temperature is
negative.

If there is no indicator of the toxic agents:
this is a time elapsed between the moment of
the ignition of the green lamp to the ignition
of all remaining lamps (4 minutes and 30 to 40
seconds. If there is an indicator of the toxic
agents: the yellow lamp is on for 20 to 65
seconds after they appear.

If there is no toxic agents indicator: the
cycle changes after every 4 minutes and 30 to
45 seconds.

When the air is absorbed and passes by the
moistened detection tape, it is necessary to
adjust the air meter using the air regulator
and adjust the air stream to 1 liter per
minute.

Storing the lubricated devices.

The people should be carefully instructed how to store the detection and the chemical
reconnaissance devices. The best conditions for storage of the GSB apparatus are as follows:
temperature between 25 and + - 5 degrees, the humidity should not exceed 50 - 60% and the
apparatus should be placed far from any heating devices. The places where the detection
devices are to be stored have to be free of acids.
The lubricated devices have to be put into the nylon bags if they have to be stored for a
long time.

In order to prepare the devices for lubrication which is necessary before they are to be
stored for longer than a year, you need to remove the device from the vehicle and test its
technical condition. After that you need to do the following:
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a. wash the pump and clean it from oils and put a small amount
of a lubricant on it to prevent it before wearing out,
b. clean the electric engine,
c. clean the gas pipes,
d. carefully wipe off the front of the compound chamber and put
a piece of the dry and clean detection tape between the two
walls of the chamber.
e. wipe off all unpainted metal parts in the apparatus and in
the charging box with a cloth dampened with benzine and
lubricate them with a modest amount of lubricant,
f. wash the pipette and precipitation container,
g. the charges should be stored without electrolyte. The charge
which was used for eight hours should be charged until the
voltage reaches 1 volt. After that the electrolyte should be
poured (can not be washed with water) and the lid of the
cells should be closed tightly.
The lid with stretched, worn out edges should be replaced
with a new and clean one.
The time period of storage of the devices in storehouses
should be recorded.
In order to store the device for a long time (at least one
year), we use nylon bags, 0.1 millimeter thick, which prevent
the vapor before entering the devices. Inside the nylon bags
we put the cotton fabric with silicon gel, as much as 150, in
order to protect the devices before the humidity. The silicon
gel is inserted 15 to 30 minutes before closing. The bag of
silicon gel is placed together with the apparatus. The bag
should be pressed by hand in order to push the air out of the
bag and the ends should be sealed together.

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9. The malfunction and methods of repair.
Table number 4.

No.
1
The malfunction
2
The cause
3
Methods of repair
4

The lights of the toxic
agents indicator do not
ignite.

The voice indicator does
not work when the lights
of the indicator of the
toxic agents are ignited.

The toxic agents indicator
does not work and the
voltage of the charge
stays normal.

The toxic agents indicator
does not work and the
voltage is adjusted as
normal and the conveyer of
the converter is working.

The greater than usual
deviation of the
indicator.
The lamp malfunction.

The wires in the connection
points are cut or
the spool of the receiving
capsule is damaged or
malfunction of the conveyor
of the voice indicator.

Malfunction of the parallel
light cell or
there is no connection
between the valves or
the valve is damaged or
insufficient voltage or no
voltage at all or
the conveyor of the toxic
agents indicator and the
conveyor of the retention
of the toxic agents
indicator do not work.

Malfunction of the light
cell or
Malfunction of the valve.

Malfunction of one of the
light cells or
the voltage is insufficient
to ignite the light cell.
Put a new lamp found in the
replacement parts.

Check the joints of the
voice indicator.
Exchange the capsule.

Exchange the conveyor.

Change the light cell or
check the connection of the
valves.

Exchange the valve.
Exchange the damaged parts
and adjust the converter in
the laboratory.

Exchange the conveyer in the
laboratory.

Exchange the light cell.
Exchange the valve.

Exchange the light cell.

Exchange the charge.

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1.
2.
3.
4.

The indicator does not
stop. The tape is under the
marked light cell.

The conveyer is adjusted
and the tape moves but the
green lamp does not get
ignited.

The tape conveyer is
adjusted but does not work
at all.

The timed conveyer and the
leading conveyer work but
the tape turning device
does not work.

The tape turning device
does not come back to its
primary position.

The tape turning device
does not take the tape from
the timed conveyer or works
after a long time after the
pressure is applied on the
button but the period of
the operation of the
converter is proper.

The tape turning device
moves by itself and without
stops.

The pipette is leaking.

The ray detection device
does not work and we are
unable to adjust it.
No voltage on the
illumination lamp or
damaged lamp.

The lamp is damaged.

The charge is loaded
inadequately.

There is no connection
between the bed and the
electric engine.

The connection between the
bed and the engine is cut or
the key does not work.

The valve is damaged or
the load is not adequate.
The resistance of the
isolation of the load
circuit of the timed
conveyer is insufficient.

Malfunction of the key.

The base of the pump is
dirty or there is no
insulation,
Malfunction of the gas meter
or
voltage drop in the
converter or
Repair in the shop.

Exchange.
Exchange the lamp.

Exchange the charge.

Clean the bed and the
electric engine.

Clean the bed and the
electric engine.
Exchange the key.

Exchange in the shop.
Exchange in the shop.
To be tested and repaired
in the shop.

Should be exchanged in the
shop.

Wash the pipette.

Exchange the insulation.
Exchange.

Exchange of the
malfunctioning parts and
repair the converter in
the shop.

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1.
2.
3.
4.

The light radiation
indicator works but the
voice radiation indicator
does not while the voice
indicator of the toxic
agents works.

The radiation indicator
does not stop.

The circuit pump does not
work.

The pump does not work
properly.

Irregular work of the
pump.

malfunction of one of the
valves or malfunction of the
conveyor of the radiation
indicator.

Malfunction of the conveyor
of the radiation indicator.

The radiation detection
gadget is not adjusted
properly or
malfunction of the gas meter
or
malfunction of the valves.

The pump is dirty.
Lack of voltage in the
connecting edges of the pump
or there is no connection
between the bed and the
electric engine.
The pump is dirty or the gas
pipes are dirty or
the gas pipes are not well
adjusted or there is a wrong
connection between the bed
and the electric engine or
the drop is too small.

The air volume is not
adjusted or electric
failure.
Exchange in the shop.
Exchange in the shop.

Exchange in the shop.

The detection gadget should
be adjusted until it
reaches its normal
sensitivity. Adjustment is
to be done using the
adjusting resistor.
Exchange.
Exchange in the shop.

Clean the pump.
Repair in the shop.

Clean the bed and the
electric engine.

Clean the pump.
Clean the pipes.

Adjust the pipes in the
shop.
Clean both or exchange.

Adjust the size of the
drop.
Repair in the shop.
Repair in the shop.

10. General information pertaining to the methods of reparation
of the malfunctions, exchange malfunctioning parts and
adjustment of the units.
a. How to exchange the electric cell:
1. Release the rivet in the front side of the internal
board of the apparatus and remove the cell.
2. Insert new cell in place where translucent side
area faces the opening which allows the light
inside the apparatus.
3. Fasten the rivet tightly.
4. Electric cell should be tested and adjusted
accordingly.
5. The details pertaining to the new light cell should
be registered in the maintenance record.

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Remarks:

It is necessary to check before connecting a new cell if the
light stratum sensor of the electric cell did not collapse.
The light cell should be painted with a special paint (SB -
1C) before connecting it to the system in the apparatus in
order to increase the stability of the indicator of the
electric circuit
The following steps must be followed when you paint the light
cell:

1. The sphere of the cell and the lower part of the
base which is secured with a balloon should be
wiped off with a cotton cloth moistened with
alcohol.
2. All parts of the light cell, the balloon and the
base should be painted using brush. See sketch 26.
The paint should be spread smoothly (light coat),
without smudges.
3. The light cell should be dry in about 24 hours if
the surrounding temperature is 18 degrees + - 5
degrees. If the temperature is 35 + - 4 degrees,
the cell will be completely dry after 6 to 8 hours.
4. The parts of the light cell which are not painted
should be wiped off with extreme caution using a
cotton cloth which is moistened with alcohol before
connecting the cell to the apparatus.

Remarks:

1. It is strictly prohibited to touch the sphere of the
light cell with hand during painting, drying or
connecting it to the apparatus.
2. The special light cell which should be used in the
apparatus should be coated with paint.

b. Exchange of the mallfunctioning lamp which illuminates
the light cell.

1. Remove the insulation from the spere of the light
cell and ease the screw.
2. Remove the mallfunctionning lamp from the
insulation and put the insulation with a new lamp
in their place in the apparatus.
3. Adjust the illumination.

c. Exchange of the valve (52) (sketch 5).

1. The holder should be removed from the front part of
the valve and the valve should be exchanged.
2. The holder should be put back in its place.

Remarks:

The base of the valve should be coated with a special paint
in order to increase the stability of the indicator of the
eletric and light systems.

Professional methods of coating with the special paint:

1. Wipe off the base with a cotton cloth moistened with
alcohol and paint the base of the valve.

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2. The valve will dry within 24 hours if the surrounding
temperature is 8 + - 5 degrees. If the temperature
reaches 30 to 40 degrees, the valve will be dry in 8 to
9 hours.

Sketch 26

The eletric cell.

3. Exchange of the insulation of the pipette (7) (sketch
7):
1. Separate the pipe and the pipette.
2. Take carefully the insulation out of the ring (8),
the valve and other parts (10) using a stick which
has 4 to 5 mm in diameter.
3. Insert a new insulation carefully into the pipette
and press it gently inside.
4. Rise the end of the pipe gently and insert the
pipette. The size of the drop should be measured
after the exchange.

4. Exchange of the gas meter.
The exchange of the gas meter and the adjacent gadget
should be performed carefully with taking into
consideration the position of the axis.
5. Exchange of the pump with an electrical engine.

1. Disconnect the wires of the electrical engine.
2. Remove the expandable tube from the opening of the
pump.
3. Remove the screws which secure the pump to the
board of the apparatus and remove the pump.
4. Insert a new pump with an electric engine and
connect the wires.

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5. Start the engine and the pump.
6. Lubricate the pump.
7. Test the power of the apparatus by measuring the
volume of air.

6. Exchanging the pump in case when the electric engine
works properly.

1. Remove the engine and the pump following the
instructions listed above.
2. Remove four screws which connect the pump and the
electric engine and disconnect the pump from the
engine.
3. The spring should be attached to the teeth of the
axis of the electrical engine.
4. Replace the damaged part of the pump and connect
the pump to the electric engine. In order to do
that you need to insert the arched end of the
spring into the opening in the pump. The spring
should not hinder the rotation of the pump.
5. Secure the pump to the electric engine and fasten
it with bolts.
6. After undertaking all of the above steps, the pump
with the electric engine should be placed in the
apparatus. The pump should be cleaned and submerged
in a can full of a clean lubricant and the
operating power of the machinery should be tested.

7. Exchange of the pipette.

1. Apply pressure on the knob which secures the
pipette (1)(sketch 21) and remove the end of the
pipe form its place in front of the chemical
reaction chamber.
2. Turn the screw which holds the pipette (45)(sketch
4) and carefully remove the pipette.
3. Pour some of the 35% alcohol solution into a new
detection pipette number 20 and insert the pipette
into its place. After all these steps were
undertaken you need to start the apparatus, check
the size of the drop and adjust the system if
necessary.

8. Exchange of the tube of the pipette (11)(sketch 7).

1. Remove the pipette implementing steps outlined
above.
2. Making circular movements remove the tube from the
pipette and insert a new one taken from the box of
the replenishment tools.
3. Set up together the ends of the pipette and the
tube.
4. Clean the pipette using detector number 203 and
place it in its place. After all these steps are
finished, you need to check the size of the drop
and adjust it if necessary.

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